Design of Everyone Metal Processing Factory
Background and purpose
With the sustained and rapid growth of the economy, people’s demand for non-ferrous metals is increasing. In order to be able to produce efficiently and meet the needs of customers, Everyone Metal Processing Factory was established. The factory mainly produces non-ferrous metals such as aluminum, copper and zinc. The purpose of the factory is to meet the needs of the public for these non-ferrous metals, and to have efficient products, reliable quality, and low production costs.
Factory area selection
When choosing the location of the factory, there are many things to consider. The most important factors when making a decision are geographical location, population, resource conditions, and the support of the local government. After comprehensive consideration, the factory was finally located in a suburb of a large city in the south of the country. This area is not far away from the city, the transportation here is very developed, it is convenient to go in and out, there is abundant electricity and water resources around, and the local government is very supportive.
Factory layout
In order to make the plant layout reasonable and economical, it is necessary to analyze and understand the process characteristics of production and the relationship between departments. After that, the general arrangement of each factory building is determined. The layout of the factory mainly includes the following four parts: the production workshop, the warehouse, the administrative office and the support facilities.
Production workshop: It is the most important part of the plant. It mainly includes processing and machining, electroplating and assembly workshop.
Warehouse: Mainly store raw materials, semi-finished products, finished products, semi-stored spare parts and other goods needed in production.
Administrative office: The administrative office mainly includes the reception office and the office building of all departments.
Support facilities: This part mainly includes power center, lighting, sewage treatment plant, and etc.
Production technology
The production technology of the factory mainly includes three parts: material cutting, processing and machining, and electroplating.
Material cutting: This step mainly includes cutting the raw material into the required size.
Processing and machining: The processing and machining of the factory mainly includes lathe processing, milling, drilling and other surface treatment processes.
Electroplating: This part mainly includes copper plating, zinc plating, nickel plating and other surface treatment processes.
Quality control
Quality control of the production is very important for the factory, in order to ensure the finished products have good quality and to meet the customers needs. The factory has a complete and strict quality management system and quality control system, which including the process quality inspection, final product quality inspection, first product quality inspection and other steps. In addition, the factory has a designated area for quality inspection and testing, equipped with necessary testing instruments and measuring tools.
Environmental protection
Under the current increasingly stringent environmental protection policies and regulations, it is necessary for the factory to consider environmental protection in the design of the factory. The factory will adopt modern advanced production technology, optimize technological process, and adopt waste gas emissions treatment, sewage treatment and dust removal technology to ensure that the emission of pollutants meets the national environmental standards.
Conclusion
The design of Everyone Metal Processing Factory takes into account factors such as geographical location, population, resources, support of the local government, production technology, quality control and environmental protection, so that the plant can produce efficiently and reliably according to the needs of customers. The design of the factory has laid a solid foundation for the subsequent production, operation and management of the factory.
