Advantages of Cardan Disk Rolling Machines
Cardan disk rolling machines are a type of mechanical machine used for the production of steel strip. Cardan disk rolling machines provide significant advantages over other rolling processes. Cardan disks are able to provide an accurate and reliable strip material with uniform dimensions over a wide range of dimensions, with the ability to control both the roll position and roll speed. The machines also offer a great degree of flexibility in terms of material types and product shapes.
Cardan disk rolling machines offer a number of distinct advantages over traditional methods of rolling materials. Firstly, the process can be completed more quickly. The consistent, even distribution of material over the entire surface ensures a more uniform cross-section with less waste material being produced, resulting in minimised production costs. The accurate positioning of the rolls allows greater control over the speed of rolling and the potential to create a wide range of sizes without the need to change rolls, further minimising production costs.
Cardan disk rolling machines also offer greater control over the uniformity of the product’s finished size and shape. A consistent directional feed force is applied to the strip material, creating a uniform cross-section and eliminating the need for manual adjustment. This eliminates the need for post-rolling inspections or other manual tasks, resulting in significant savings in time and costs.
The use of cardan disks also offers uniform work-hardening behaviour throughout the process, meaning that the product is strong and durable with the same strength throughout its entire length. The uniform forces applied to the material also mean that wear and tear of the rolls is minimised, leading to improved wear characteristics over time.
Finally, cardan disk rolling machines also offer great advantages in terms of safety, as the direct contact between the rolls and the strip material is maintained throughout the process. This greatly reduces the risk of vibrations or damage to the product. This can be especially beneficial for use in applications requiring extreme precision, such as thin-walled tubes.
In conclusion, the use of cardan disk rolling machines offers significant advantages in terms of cost-effectiveness, accuracy and safety. The consistent strip material produced with uniform dimensions and consistent work-hardening behaviour throughout the product ensures a good quality finish. In addition, the elimination of manual adjustments and post-rolling inspections reduces costs and improves productivity, while the improved safety features of the machines reduces the risk of accidents.
