Overview of Sintering Production Special Testing Instruments
Sintering is an important physical and chemical process in modern material manufacturing industry. In the sintering process, the raw materials are firstly uniformly added, and the inorganics, organics and auxiliaries are applied and stirred evenly; then the raw material mixture is fed into a mold with certain shape, and then sintered, resulting in a certain strength and distinct surface morphology. The sintering process is complicated, during which there are numerous physical and chemical parameters that need to be constantly monitored and measured. Therefore, in order to ensure the quality of sintering and the performance of sintered products, it is necessary to use specialized testing instruments for production.
Sintering production special testing instruments are mainly used to measure and analyze the physical, chemical and elemental parameters of the sintering process in order to ensure the quality and specifications of the products. The traditional sintering production test instruments are divided into two categories: discrete type testing instruments and integrated type testing instruments. The discrete type testing instruments include high temperature furnace, X-ray diffraction spectrometer, eddy current thickness gauge, etc., which measure the parameters of the sintering process in a specific way. The integrated type testing instrument combines the functions and parameters of several discrete type testing instruments, and presents the measured results in a unified and automated manner.
Because of the different preparation techniques and site conditions, the sintering production special testing instruments are designed differently. Generally, the high temperature furnace is designed with a charging port and a drawing device, which are used for loading and unloading of materials. In addition, there is a temperature measurement system, which is usually a thermocouple device with a temperature controller, to control the sintering temperature of the material according to the design requirements. There are also measurement systems such as X-ray diffraction, eddy current thickness gauge, etc., in order to measure the parameters of chemical composition, surface morphology and so on.
Sintering production special testing instruments generally adopt advanced integrated system configuration, including signal acquisition, signal protection, data acquisition, signal processing, signal amplification, signal transmission and data communication. This advanced integrated system helps to ensure the quality of the sintering production process and the uniformity of the product. In addition, with the development of the times, more and more intelligent systems have emerged, which have made the sintering production process more efficient, standardized and cost-effective. Such as automatic quality control.
In short, sintering production special testing instruments are designed to measure and analyze the physical, chemical and elemental parameters of the sintering process in order to ensure the quality and specifications of the products. Advanced integrated systems can help to ensure the quality of the sintering production process and the uniformity of the product, as well as make the process more efficient, standardized and cost-effective.
