Introduction
Lubrication technology is crucial for the production of aluminum plates. It is also important for the stability of processes and products. In the process of aluminum plate production, lubrication technology is used to produce good products and improve process efficiency. This article will discuss how to apply lubrication technology in aluminum plate production and its effects and benefits.
Overview of Aluminum Plate Production
Aluminum plates are widely used in the industry of mechanical processing, and they have many advantages, such as light weight, ductility and good corrosion resistance. In the aluminum plate production process, cutting and forming are the two main processes. In the cutting process, a cutting fluid is generally used to help the die’s cutting speed and reduce the frictional force between the die and the material. In the forming process, a lubricating oil is needed to reduce the friction between the material and the die, and improve the forming efficiency.
Application of Lubrication Technology
In aluminum plate production, the most common lubricant is oil-based lubricant, which can reduce the friction between components, reduce wear and facilitate cutting. Oil-based lubricant can be divided into two categories according to their main components: mineral oil and synthetic oil. Mineral oil is widely used in aluminum plate production, and its characteristics are good, such as high flexibility, low volatility, and good damping effect.
In the cutting process of aluminum plate production, the cutting fluid is the main lubricant. It is the key to the success of the whole process. Generally speaking, the main purpose of using the cutting fluid is to reduce the frictional heat and improve the cutting speed. The characteristics of the cutting fluid should vary depending on the aluminum alloy to be cut. For example, when cutting aluminum alloy with hardness above HRC45, the cutting fluid should have good lubricity, cooling performance, and corrosion resistance.
In the forming process, oil-based lubricant or emulsion-type lubricant is generally used. The emulsion-type lubricant is a mixture of oil and water, and it is widely used in the production of aluminum plates because it can reduce forming resistance, reduce wear, and protect the processed surface.
Benefits of Applying Lubrication Technology
Applying lubrication technology can bring many benefits to aluminum plate production, such as improved cutting speed and quality, reduced wear, improved forming efficiency, and cost savings.
1. Improved Cutting Speed and Quality. Applying lubrication technology can reduce cutting resistance, reduce adhesion, improve the cutting quality and cutting accuracy, and reduce cutting noise.
2. Reduced Wear. It can reduce the wear of the molds and knives, and reduce their corresponding maintenance cost and production loss.
3. Improved Forming Efficiency. Applying lubrication technology can reduce forming resistance and improve forming efficiency, which can increase production capacity and reduce costs.
4. Cost Savings. Applying lubrication technology can reduce the consumption of raw materials, prolong the service life of the molds and knives, save energy and improve the overall efficiency.
Conclusion
In summary, lubrication technology is very important in the production of aluminum plates, as it can improve cutting and forming efficiency, reduce wear, and save costs. With the help of lubrication technology, the production of high-quality aluminum plates can be greatly improved.
