1、线切割放电加工：Wire Cutting EDM
2、高压电阻：High resistance
3、加工精度：Process accuracy
4、放电能量：Discharge energy
5、行程长度：Travel length
6、金属电极：Metal electrodes
7、精密加工：Precision machining
8、电极体： Electrode body
9、电弧放电：Arc Discharge
10、模具加工：Mold Processing
11、过热保护： Overheat protection
12、快速机械手：Rapid mechanical hand
13、电功率：Electrical power
14、模具加工：Mold Processing
15、电荷监控：Charge monitoring
16、偏心电极：Eccentric electrodes
17、氧化膜厚度：Oxide film thickness
18、侧倾阻抗：Off-axial resistance
19、偏置电流：Bias current
20、厚度分布：Thickness distribution
Wire Cutting EDM is a method of electrical discharge machining that utilizes an electrode to cut and shape metal materials. It is known for its precision and accuracy, and for its ability to form complex shapes without needing a tool. The method is highly reliable and efficient, capable of cutting metal up to 50mm thick with up to 0.02mm tolerance in process accuracy. It works by utilizing high resistance to electricity that forms an arc between the metal surface and the electrode. The electrode then delivers discharge energy which erodes the metal to create a desired shape. The cutting speed, travel length, and electrode shape can be adjusted to completely customize parts as desired.
Metal electrodes are the core part of the EDM process, and are available in various shapes and sizes. They can also be machined to exacting specifications to ensure they are of the highest quality. Precision machining of the electrodes allows for exacting accuracy which is required when working with delicate components. Electrode bodies are also an important factor to consider. They must be of the highest quality and be able to withstand high temperatures and arc discharge.
EDM is used in a wide range of industries, including the machining of parts such as molds, automotive, medical and aerospace parts. This is because of its ability to form complex shapes quickly and with a high degree of accuracy. It is even used for the machining of thin walls and other intricate geometries. The process is also often used to create electrodes which are then used to create molds. EDM is also used for the machining of intricate details such as internal channels, undercuts and shallow grooves.
In addition, for applications requiring high speed, EDM is equipped with the latest mechanical hand technology, to enable rapid and automated machining. The charge monitor, which is used to regulate the electrical power, ensures the process is highly energy efficient. Moreover, when machining eccentric electrodes, off-axial resistance can be minimized and the oxide film thickness distribution across the electrode can be improved. Finally, by using a bias current, the required erosion can be achieved efficiently.
