Energy Saving Transformation of a Heat Treatment Annealing Furnace
The annealing furnace is a kind of heat treatment equipment. It is used for refining the structure of the object, improving the physical and mechanical properties of the object and preparing for the next process. The annealing furnace has the advantages of simple structure, easy operation, low cost, and is favored and used by many manufacturers. However, due to the unreasonable design of the structure of the annealing furnace, a large amount of heat will be lost during the annealing process, and it will also have a serious pollution to the environment, so it needs to be improved and transformed.
In order to obtain the energy saving effect and realize the energy saving transformation of the annealing furnace, we put forward the following energy saving transformation program:
1.select energy efficient equipment for annealing furnace: Generally, annealing furnaces use electric or gas as fuels, and we can select electric, gas or other fuel-saving annealing furnace according to the actual working conditions;
2.The appropriate temperature control device is selected: The working temperature of the annealing furnace is related to the quality of the workpiece, which needs to be controlled accurately, and the choice of temperature control device can also play a role in energy saving;
3.Adopt advanced insulating material: The use of advanced insulating material can greatly reduce the heat loss of the annealing furnace, reduce the temperature of its surface, and greatly improve its insulation performance;
4.Thermal insulation of the furnace chamber: The annealing furnace chamber should be well insulated to reduce heat loss, and the insulation material should meet the requirements of performance and quality;
5.Improve the heating rate of the annealing furnace: The heating rate of the annealing furnace should be as fast as possible so as to reduce the heat loss caused by long time heating;
6.Choose reasonable fuel: If a gas annealing furnace is used, propane or other fuels with high combustion efficiency should be chosen to reduce the energy consumption of the annealing furnace;
7.Reasonable organization of the annealing process: the annealing process should be reasonably organized, plan the annealing process in advance, and combine the annealing processing with other processes to reduce the heat dissipation throughout the process;
8.Adopt chemical protective agent to reduce oxidation loss: chemical protective agent is used to protect the workpiece from oxidation, reduce oxidation loss and reduce energy consumption.
A reasonable plan of energy-saving transformation of the annealing furnace has great benefits for improving the work efficiency of the annealing furnace and reducing the energy consumption. The implementation of the above energy-saving transformation program can ensure that the annealing furnace can realize the energy-saving operation, reduce energy consumption and protect the environment.
