Chemical composition of ledeburite high alloy die steel

theoretical calculation 740 17/06/2023 1076 Samantha

P-20 is a modified pre-hardened mold steel with an alloy content aproximately comprising: 0.30 +/- 0.05% Carbon, 0.60 +/- 0.05% Manganese, 0.50 +/- 0.035% Silicon, 3.75 +/- 0.15% Chrome, 1.00 +/- 0.10% Molybdenum, 0.50 +/- 0.10% Nickel, 0.100 max. Sulfur, 0.035 max. Phosphorous, 0.15 min. Tungsten......

P-20 is a modified pre-hardened mold steel with an alloy content aproximately comprising: 0.30 +/- 0.05% Carbon, 0.60 +/- 0.05% Manganese, 0.50 +/- 0.035% Silicon, 3.75 +/- 0.15% Chrome, 1.00 +/- 0.10% Molybdenum, 0.50 +/- 0.10% Nickel, 0.100 max. Sulfur, 0.035 max. Phosphorous, 0.15 min. Tungsten and 0.20 min. Vanadium. It is a chromium-molybdenum-nickel steel with improved machinability and improved formability.

This modified P-20 has many performance benefits. The additional vanadium, tungsten and molybdenum further boosts the toughness and hardenability when compared to other P-20 alloys so it is suitable for larger and more complex tools with longer production runs. Increased manganese content improves the water-resisting functions so you dont need to worry about corrosion. The sulfur content is kept to a minimum, improving the machining of the steel with minimal distortion. The low nickel content provides a good balance between toughness and strength. The combination of carbon, nickel and chromium provides excellent heat treatment properties resulting in a good wear resistance and higher compressive strength then similar alloy grades.

P-20 is a low carbon steel which is used for low to medium force tools such as molds and dies. Depending on the application and design of the tool, the hardness of the steel can range from 25/29 to 45/50 Rc (Rockwell C-scale). Higher hardness is preferred in making tools that require a longer life due to the higher wear resistance.

The high alloy content of P-20 makes it an excellent choice for plastic injection molds and blow molding applications. The higher hardness provides greater wear resitance, increased tool life and better surface finish of the molded parts. Other benefits of this high alloy content include improved toughness and hardenability, improved machinability and improved formability.

P-20 is ideal for plastic injection and blow molds, rubber molds, and jigs and fixtures. With its superior machining properties, P-20 also offers an advantage in die casting processes. The lower hardness and uniformity of P-20 also offers easy weldability and brazing for repairs to damaged tools.

P-20 is a versatile, low carbon mold steel which can be supplied in the pre-hardened condition and ready for machining. With its excellent performance benefits, this steel is an ideal choice for a wide range of plastic injection, blow molds and jigs and fixture applications.

Put Away Put Away
Expand Expand
theoretical calculation 740 2023-06-17 1076 BloomSunrise

HAYNES® 254 SMO® alloy (UNS S31254) is a high-alloy austenitic stainless steel developed for use in seawater and other aggressive chloride-bearing environments. The high chromium, molybdenum and nitrogen content of HAYNES® 254 SMO® alloy make it extremely resistant to pitting and crevice corro......

HAYNES® 254 SMO® alloy (UNS S31254) is a high-alloy austenitic stainless steel developed for use in seawater and other aggressive chloride-bearing environments. The high chromium, molybdenum and nitrogen content of HAYNES® 254 SMO® alloy make it extremely resistant to pitting and crevice corrosion, without sacrificing its superior strength properties or impact toughness. Moreover, HAYNES® 254 SMO® alloy contains a high proportion of nitrogen, making it a suitable solution for applications in aggressive acidic media, including at extreme high and low temperatures. Due to high strength, HAYNES® 254 SMO® alloy is well suited for molds used in the plastics and die-casting industries, as well as in oil and gas production applications.

The chemical composition of HAYNES® 254 SMO® alloy is designed to ensure superior corrosion resistance and is composed primarily of iron (Fe), chromium (Cr), molybdenum (Mo), and nickel (Ni). Its exact composition is outlined in the table below:

Element (% Max)

Carbon (C) 0.02

Silicon (Si) 0.8

Manganese (Mn) 2.0

Phosphorus (P) 0.04

Sulfur (S) 0.03

Chromium (Cr) 20.0-22.0

Molybdenum (Mo) 6.0-6.5

Nickel (Ni) 17.5-18.5

Copper (Cu) 0.5

Nitrogen (N) 0.1

Iron (Fe) Balance

HAYNES® 254 SMO® alloy is a superior quality stainless steel, offering excellent resistance to pitting and crevice corrosion, along with superior strength and impact toughness. The high alloy content helps to prevent corrosion and also reduces wear, making it an ideal material for mold and die applications, as well as oil and gas production. Additionally, its nitrogen content gives it an advantage over other stainless steels, providing greater corrosion resistance in various acidic media at both high and low temperatures. In conclusion, HAYNES® 254 SMO® alloy has become a go-to material for molds due to its corrosion resistance and superior strength.

Put Away
Expand

Commenta

Please surf the Internet in a civilized manner, speak rationally and abide by relevant regulations.
Featured Entries
Malleability
13/06/2023
two stage bidding
03/07/2023