Properties of High Toughness Gear Steel "DBG"

Special Steel 525 26/06/2023 1043 Oliver

DBG Steel: Characteristics, Advantages, and Applications Introduction DBG (designated by the Russian acronym OZF) steel is a high-strength, low-alloy carbon steel which has been specifically formulated for use in the manufacture of high-performance, high-strength, and ultra-high-strength mechani......

DBG Steel: Characteristics, Advantages, and Applications

Introduction

DBG (designated by the Russian acronym OZF) steel is a high-strength, low-alloy carbon steel which has been specifically formulated for use in the manufacture of high-performance, high-strength, and ultra-high-strength mechanical parts such as gears. It is considered to be superior to traditional carbon steel grades in terms of its unique set of properties which make it ideal for applications which require premium mechanical properties. This article will focus on the characteristics of DBG steel, its advantages, and its potential applications.

Characteristics of DBG Steel

Due to its unique composition, DBG steel has a number of favorable characteristics which set it apart from other carbon steels. It has a higher strength-to-weight ratio than traditional carbon steel grades and a higher fatigue limit. The low thermal expansion of the material helps it to maintain its dimensional accuracy over a wide range of temperatures and its wear resistance is enhanced due to its martensitic structure which is strengthened by the addition of alloying elements.

Advantages of DBG Steel

The superior mechanical and physical properties of DBG steel make it a reliable choice for a number of applications. Its low thermal expansion and dimensional accuracy allow it to be reliably used in the fabrication of precision parts, while its wear resistance and ability to withstand high loads ensure that it is the ideal choice for components which must regularly operate at high temperatures. In addition, DBG steel offers superior corrosion resistance and low notch sensitivity, making it the ideal choice for manufacturing gears and other highly loaded mechanical components.

Applications of DBG Steel

The primary application for DBG steel is in the manufacture of high-performance, high-strength, and ultra-high-strength mechanical parts such as gears. It is also widely used in the production of high-precision parts in industries such as aerospace, automotive and energy. In addition, it can be used in the manufacture of roller bearings, shafts, sprockets, pulleys, and many other types of parts which require superior mechanical properties and dimensional accuracy.

Conclusion

DBG steel is a unique low-alloy carbon steel which has been specifically formulated for use in the manufacture of high-performance, high-strength, and ultra-high-strength mechanical parts. It offers a number of advantageous physical and mechanical properties which make it ideal for a variety of applications, particularly those which require precision components which must experience regular loads at elevated temperatures. The primary use for DBG steel is in the fabrication of gears, however it is also widely used in applications such as aerospace, automotive, and energy industries.

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Special Steel 525 2023-06-26 1043 CelestiaTide

DBG steel, also known as DIN17240 tool steel, is widely used in the production of high-hardness and high-boom gears. It belongs to high alloy steel and is the first pointed by the German standard. DBG steel has the characteristics of strong wear resistance and good mechanical properties, which ca......

DBG steel, also known as DIN17240 tool steel, is widely used in the production of high-hardness and high-boom gears. It belongs to high alloy steel and is the first pointed by the German standard.

DBG steel has the characteristics of strong wear resistance and good mechanical properties, which can improve the service life and economic benefits of high hardness and high boom gears. Its processing performance and machinability are good. It has good heat treatment performance and can be hardened, nitrided, quenched and tempering processed.

The chemical composition of DBG steel is as follows: carbon C:0.65~0.75, manganese Mn:0.25~0.45, silicon Si:0.60~0.90, chromium Cr:1.00~1.30, molybdenum Mo:0.20~0.50, phosphorus P≤0.025, sulfur S≤0.025.

After heat treatment, DBG steel can reach 53-62HRC on the surface. In addition, after nitriding treatment, the surface hardness and hot wear resistance of the steel can be improved, and the service life of the parts can be improved several times after nitriding.

In summary, DBG steel is one of the mainstream steels used in the production of high-hardness and high-boom gears. The steel has strong wear resistance and good mechanical properties, as well as good heat treatment and processing performance. Therefore, it is widely used in the production of gears.

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