Digital Transformation of Axial Angular Gradation Measurement for a Bench Milling Machine
1 Introduction
With the development of digital technology, digital devices are now widely used in many engineering fields. Digital transformation of the traditional physical process has greatly improved the efficiency and accuracy of these operations. Regarding the axial angular gradation measurement of a bench milling machine, a digital transformation of the device is necessary in order to reduce the inaccurate results and improve the overall efficiency of the operation.
This paper will present a digital transformation plan for the axial angular gradation when measuring the angle of a bench milling machine. This plan utilizes advanced digital control system, digital sensors, and electronic control devices to measure the angle accurately and quickly. Furthermore, it will present the innovative algorithm used to calculate the angle and the system components that are necessary for the successful implementation of the digital transformation.
2 Overview of Existing Mechanical Model
The existing mechanical model for axial angular gradation measurement is a simple yet effective method for measuring the angle of a bench milling machine. This model consists of a rotary encoder, a scale plate, an adjustable arm, and a spindle hat. The rotary encoder is used to measure the angular rotation of the adjustable arm around the spindle hat. The scale plate is used to measure the distance between the adjustable arm and the end of the spindle hat. Then the angle can be calculated by summing the angular rotation of the adjustable arm and the distance on the scale plate.
The accuracy of the existing mechanical model is limited by the resolution of the rotary encoder and the scale plate. Furthermore, the adjustable arm needs to be manually tightened in order to ensure the accuracy of the measurement.
3 Digital Transformation of Axial Angular Gradation
3.1 Overview
The digital transformation of the axial angular gradation measurement utilizes the latest digital control system, digital sensors and electronic control devices to measure the angle with higher accuracy and higher efficiency. In this system, a multi-axis digital control system is used to control the movable components according to the set parameters. The rotary encoder is replaced with a digital encoder that has a higher resolution. Additionally, a digital scale plate is used to measure the distance between the adjustable arm and the end of the spindle hat.
3.2 System Components
The following system components are necessary for the successful implementation of the digital transformation of the axial angular gradation measurement:
• Multi-axis digital control system
• Digital Encoder
• Digital Scale Plate
• Electronic Control Devices
• Software for data processing
The multi-axis digital control system is used to control the movable components according to the set parameters. For example, it can be used to control the speed and direction of the adjustable arm. The digital encoder is used to measure the angular rotation and the digital scale plate is used to measure the distance between the adjustable arm and the end of the spindle hat. The electronic control devices are used for setting the parameters and for monitoring the system. Finally, the software for data processing is used to calculate the angle and to store the results.
3.3 Algorithm
The algorithm used for calculating the angle of a bench milling machine is a combination of digital signal processing and numerical integration. The digital signal processing algorithm is used to filter out the noise in the measured signals from the digital encoder and the digital scale plate, while the numerical integration algorithm is used to calculate the angle.
The algorithm works by first acquiring the measured signals from the digital encoder and the digital scale plate. Then, the signals are filtered using a digital signal processing algorithm. The filtered signals are then numerically integrated in order to calculate the angle. Finally, the results are displayed on the user interface and stored in the system.
4 Conclusion
The digital transformation of the axial angular gradation measurement of a bench milling machine provides the opportunity to accurately and quickly measure the angle. This transformation utilizes advanced digital control systems, digital sensors, and electronic control devices to measure the angle with higher accuracy and higher efficiency. Additionally, the innovative algorithm used for calculating the angle, as well as the system components necessary for the successful implementation of the digital transformation have been described in this paper.
Overall, the digital transformation of the axial angular gradation measurement of a bench milling machine has many advantages, such as improved accuracy and faster results. Furthermore, the innovative algorithm used for calculating the angle, as well as the system components necessary for the successful implementation of the digital transformation, provide further insight into the implementation of this transformation.
