Introduction
The primary objective of increasing rolling speed in wire production is to increase the production efficiency and output of wire products, while improving the quality and reducing the production costs. With the development and innovation of rolling technology, the rolling speed of wire products has increased steadily, and the rolling performance and quality of wire products have achieved remarkable results in terms of energy saving, environmental protection, and production efficiency.
Rolling Technology Development
With the rapid development of advanced technology and automation, rolling speed has become the main factor to promote efficiency. To realize this purpose, the key development direction is to significantly improve the performance of rolling machines and rolls. With the development of science and technology, the power and speed of rolling machines have increased significantly, most of them have obtained constant power, constant speed soft-starting and other functions, and the advanced control system has realized the stabilization of the pressing force, the reliable constant pressure running, the dynamic compensation of the roll temperature difference, and more precise running parameters.
At the same time, in terms of roll development, advanced roll forging technology Now, roll refurbishment processes are also continuously improving, utilizing advanced wear-resistant roll surface coating materials to increase roll life, reduce roll downtime and failed roll expenditures, while also significantly improving the mechanical properties and surface quality of the roll surface.
Total Quality Management
Total quality management (TQM) technology has been widely used in wire production to ensure the quality and efficiency of production. TQM includes quality assurance, performance evaluation, continuous improvement, on-line monitoring and feedback, and other quality control measures. This series of measures will promote the production of high quality wires and the improvement of output efficiency.
With the development of TQM, some advanced technologies have been adopted in the production of wires, such as rapid failure detection and removal, automatic monitoring and feedback of equipment performance, rapid failure detection and removal, and other measures. These measures can greatly reduce the production failure rate and improve the production efficiency.
Conclusion
It can be seen that to improve the rolling speed of wire production, it is very necessary to improve the performance of the rolling machine and roll, optimize the production methods and material selection, and introduce advanced quality management measures to improve the production efficiency and product quality.
In conclusion, with the development of technology, the rolling speed of wire products can be increased steadily, and the production efficiency, quality and cost-effectiveness can be improved at the same time. Therefore, increasing the rolling speed of wire production has become an important way to achieve higher production efficiency, output and profit.
