Abstract: Rolling parts speed measurement technology has been widely used in rolled parts production and quality assurance. Due to its advantages of high accuracy, good stability, fast response and non-destructive detection,etc., rolling parts speed measurement technology has provided effective speed data support in the production and quality assurance of rolled parts products. This article mainly studies the principles and application of rolling parts speed measurement technology, and introduces the main working principles, application methods and application examples of rolling parts speed measurement technology in detail.
1 Introduction
Modern industrial production requires ever-increasing levels of speed and quality control of large quantities of production. Rolling parts speed measurement technology is a kind of high-precision sensing technology, which has the advantages of high accuracy, good stability, fast response and non-destructive detection, etc. Many types of sensors can be used to measure the speed of rolling parts, such as contact sensors and non-contact sensors. This article mainly introduces the principle and application of rolling parts speed measurement technology, and typical application examples.
2 Principle of rolling parts speed measurement
The principle of rolling parts speed measurement is mainly based on the principle of contact and non-contact measurement.
2.1 Contact speed measurement technology
Contact roll speed measurement refers to the use of contact sensors to measure the speed of rollers. This type of measurement is characterized by direct contact with the object to be measured. The contact sensor has a guide wheel which is in contact with the surface of the rotator to measure its rotational speed as well as its rotation direction. The measured speed is usually converted into pulses, which is then sent to the encoder for further processing.
2.2 Non-Contact Speed Measurement
Non-contact speed measurement refers to the use of non-contact sensors to measure the speed of rollers. Non-contact sensors do not require direct contact with the object to be measured, but instead rely on various principles such as optical, ultrasonic, eddy current, and laser to detect the speed of the rotator. Non-contact speed measurement has the advantages of high accuracy, wide range, and fast response.
3 Application of Rolling Parts Speed Measurement
Rolling parts speed measurement technology is widely used in the production and quality assurance of rolled parts products. It can effectively control the speed of rollers and improve the production efficiency and product quality.
3.1 Rolling speed Measurement
Roll speed measurement is used to measure the speed of rollers in the process of roll forming production. Speed data can be used to determine the lamination, hardness and temperature of the rollers. By controlling the speed of the rollers, the production efficiency, mechanical properties, and surface quality of the rollers can be guaranteed.
3.2 Quality Control
Rolling parts speed measurement technology is also used in the quality control process. The rapid and accurate speed data can provide important support for quality control, and the speed data can be used to detect the defects and find out the causes, so as to ensure the quality of the product.
4 Typical application examples
In recent years, rolling parts speed measurement technology has been increasingly used in industrial production and quality assurance in many industries, such as automotive, steel, rubber, paper, food and beverage, etc.
4.1 Automotive Industry
In the automotive industry, rolling parts speed measurement technology is mainly used to measure the speed of rollers in the manufacturing process of car paint striping, car door and window sealing strip, car stamps, car sealants, etc. The speed data can be used to accurately control the positioning, lamination, hardness, temperature and other parameters of the rollers, and can effectively improve the production efficiency and product quality of the car parts.
4.2 Food industry
In the food industry, rolling parts speed measurement technology is mainly used to measure the speed of rollers in the production process of biscuit lamination, pizza lamination and other products. By controlling the speed of the rollers, the lamination and thickness of the product can be accurately controlled, so as to improve the product texture, flavor and other aspects and ensure product quality.
5 Conclusion
Rolling parts speed measurement technology is widely used in modern industrial production and quality assurance. The technology has the advantages of high accuracy, good stability, fast response and non-destructive detection, etc. The application of speed measurement technology can effectively control the speed of the rollers, improve production efficiency and product quality, and enhance production capacity. In the future, rolling parts speed measurement technology will have a broader application prospects in industrial production.
