Double squeeze (DS) is a concept in continuous manufacturing of products, where the same equipment is used to create multiple products, but with a minimal investment of time and energy. The technique requires operating equipment at different points on the “squeeze” curve, i.e. from a manufacturing standpoint, how much work goes into producing a unit of the product. When two points are selected on the curve, two products can be simultaneously produced in one process.
The main advantage of double squeeze is that it reduces the amount of time and energy used when producing a product. In addition, it offers great potential for continuous improvement and innovation, as changes can be easily implemented without changing the equipment. This allows for improved efficiency and increased levels of quality.
Other key benefits of double squeeze include improved production flexibility, greater production throughput, and improved cost efficiency. This is because double squeeze allows for changes in production, such as switching between different product components, all while maintaining a continual production cycle. As a result, double squeeze allows companies to meet constantly changing customer demands more quickly and efficiently.
In terms of implementation, the double squeeze concept involves two aspects: operational setup and operational execution. In operational setup, the initial parameters are set, such as the desired production rate, product requirements, required over-estimation, etc. This process is similar to that of conventional production setup. In operational execution, the parameters defined in the setup phase are used to control the production process. All these steps together enable the company to make the most effective use of its resources and achieve high levels of productivity.
For double squeeze to be effective, it is important that the equipment used is both flexible and reliable. This helps ensure that changes in production requirements do not adversely affect its output. It is also necessary that the operational setup and operational execution follow the same principles of planning, forecasting and analysis. This helps ensure that double squeeze is both cost-effective and effective.
Finally, double squeeze also offers the potential for improved innovation. This is because the cost of implementing significant changes is significantly lower than for conventional production processes. As such, companies can go with more experimental approaches and test new ideas rapidly. This helps to foster a culture of innovation, leading to more advanced products and services.
In conclusion, double squeeze is a concept that combines flexibility, efficiency, and innovation to make production quicker, easier, and more cost-effective. By offering an opportunity to create two products with a single process, organizations can reduce their energy and time costs, while still producing high-quality products. Moreover, the potential for innovation is greatly increased with this concept, helping to spur new ideas and improvements. Thus, double squeeze is an ideal tool for businesses looking to maximize their production efficiency and remain competitive.
