Carbide-Bonded Steel: Characteristics, Types and Applications
Carbide-bonded steel is a type of steel material produced through a unique and specialized process. In this process, a mixture of tungsten carbide particles and steel alloy powder is mixed together and then heated in an inert gas atmosphere. As a result, the desired characteristics of the mixture are imparted to the steel, thus enabling it to possess superior thermal and mechanical properties as compared to traditional steels. The carbide-bonded steel is thus ideal for various applications where temperatures and abrasive activities are high.
Carbide-bonded steel has higher wear resistance and toughness as compared to conventional steel materials. This makes it suitable for applications such as draglines, engine components, grinders and centrifugal pumps. The unique manufacturing process also increases the fatigue strength and bearing strength of the steel, improving its overall performance. Additionally, this type of steel is also ideal for applications that require a high degree of corrosion resistance, such as those associated with marine or chemical work.
There are various grades and types of carbide-bonded steel that are available today. The most common grades are carbide-bonded Hastelloy, carbide-bonded stainless steels, and carbide-bonded alloy steels. All three types of these materials provide excellent performance in applications that feature high temperatures, vibration and wear, although each grade has its own advantages and disadvantages.
Carbide-bonded Hastelloy is a low-alloy, high-chromium and cobalt-based steel material that offers excellent corrosion resistance and good wear properties. This makes it suitable for applications in power plants and other areas where high temperatures and chemical exposure is common. It is also often used for machine tools due to its strength and ability to stand up to repeated impacts and to keep its shape.
Carbide-bonded stainless steels are an alloy of iron and chromium, with a small amount of nickel. These materials also have excellent wear resistance and corrosion resistance, as well as strength and hardness. It is often used for marine structures as well as for medical applications.
Finally, carbide-bonded alloy steels are made of a mix of steel and tungsten carbide particles, which provide excellent wear resistance and other properties. This material is often used in applications such as wheel bearings and gear shafts.
Carbide-bonded steel is increasingly being utilized in various applications, due to its many advantageous properties. Its high wear resistance, Strength, hardness and corrosion resistance makes it ideal for applications that require extreme temperatures and environmental durability. This type of steel is also well-suited for machine tools, as it is able to face repeated impacts and retain its shape for a long time. Additionally, its anti-friction properties make it suitable for applications where friction is an issue, such as wheel bearings and gear shafts. Finally, carbide-bonded steels are used in medical applications, as the properties of the carbide particles protect delicate tissue from damage.
