Control Cooling and Online Hot Processing Technology
Introduction
The control cooling and online hot processing technology is a revolutionary method used to achieve metallurgical properties in metals and alloys without the need for an additional heat treatment process. The technology involves the induction of an electric current into the material to generate a heating effect. This localized heating effect is used to control the temperature, structure, and chemical composition of the material being processed. This technology is often used in the aerospace and nuclear industries, to create components with superior properties to their predecessors.
Fireflux tempering
The application of the control cooling and online hot processing technology is often referred to as fireflux tempering. This technique is used to impart the desired metallurgical properties to components through the induction of an electric current. The current is applied carefully, in order to ensure that the material is not overworked, resulting in a flaw or structural failure.
The process typically involves the use of induction coils, that when electrically charged, create an alternating current in the material, thus inducing a heat flux. This heat flux is used to increase the austenize rate and decrease the grain size, which can facilitate a more uniform, homogeneous structure. The heat flux also increases the temperature of the material to the desired temperature, which is then held for an appropriate amount of time to effect the desired change in the microstructure.
The fireflux tempering process has been used to produce superior components for aerospace, automotive, and nuclear applications. This process can produce components with superior fatigue properties and creep strength, while also increasing the yield strength, ductility, and tensile strength of the material.
Nuclear applications
The control cooling and online hot processing technology has become more widely used in the nuclear industry in recent years, due to its ability to create components with exceptional properties. This technology can produce components that can withstand higher temperatures and have higher creep-rupture strengths, as well as improved radiation resistance.
In addition to its ability to produce components with superior mechanical and physical properties, the fireflux tempering process also offers other advantages, such as reduced cycle times and equipment costs. The process can also achieve improved repeatability and reproducibility across a range of components, thus ensuring the reliability of the component being processed.
Conclusion
The control cooling and online hot processing technology is a revolutionary means of achieving metallurgical properties in metals and alloys without the need for a traditional heat treatment process. The fireflux tempering process is used to induce a local heat flux in order to increase the austenize rate and decrease the grain size, as well as impart desired properties to components used in aerospace, automotive, and nuclear applications. This technology can also offer benefits such as reduced cycle times and equipment costs, as well as improved replicability of components.
