Iron ore
Iron ore is a mineral substance which, when heated in the presence of a reductant, will yield metallic iron (Fe). It almost always consists of iron oxides, the primary forms of which are magnetite (Fe3O4) and hematite (Fe2O3). Most large hematite iron ore deposits are sourced from altered banded iron formations and rarely igneous accumulations. In the United States and Canada, almost all of the iron ore that is mined is used for making steel. The annual production of iron ore in the United States remains steady, but has experienced a decline of more than 15 percent in the past decade.
Iron ore is the principal raw material from which metallic iron is extracted to make steel. The principal sources of iron ore minerals are rocks made up mainly of the mineral hematite. Hematite is far more reactive than magnetite and consequently, much of the ore is processed and converted to magnetite.
The grade or concentration of an ore mineral, or metal, as well as its form of occurrence, will determine its raw material value. Various characteristics of the ore, such as size, hardness, degree of liberation (separation of the ore minerals from each other) and the cost of grinding, influence the selection of a concentration method.
Iron ore is found in nature in form of rocks, mixed with other elements. By means of various industrial processes incorporating cutting-edge technology and modern tools, these rocks are processed to separate the iron from innocent matter. This process is called beneficiation, and the end product of it, which is useful for economy, is iron ore concentrate.
Iron ore contains many compounds, as well as oxides. Minerals such as hematite, magnetite, and goethite form from the oxidation of iron-bearing compounds during weathering. Manganese minerals are widespread within the Earth’s crust, and include pyrolusite,MnO2; manganite, MnO(OH); and rhodochrosite, MnCO3. Many of these compounds also form during the smelting process.
Before it is processed, iron ore is ultimately a rock composed mainly of iron and oxygen, with tiny amounts of other elements. In order to produce metallic iron, these rocks must be heated to temperatures that exceed 800 degrees. This thermal energy causes reactions to occur in the molecules that make up the ore, such as oxidation, which causes the ore to form an oxide.
The use of iron ore dates back to 5,000 BC. However, it was not until the industrial revolution that humans began to mass produce steel. This process would not have been possible without the use of iron ore for steel production. In the 18th century, steel production was mostly powered by manual labor and was a slow and tedious process. Today, steel production is mostly powered by technological automation and has increased exponentially with technological advancements.
Iron ore is a valuable natural resource with a wide variety of uses. Iron ore is mined in many countries - including the United States, Brazil, Canada, China, Australia, and India. Iron ore is an important component of the global economy. This mineral is used in diverse applications such as steel production, construction, home appliances, medical equipment and much more. With the growing demand for this mineral, the mining and processing of iron ore is becoming increasingly important.