Fracture analysis of 60 steel, 17mm in diameter drawn steel wire (quenched and tempered)

Metallographic map 1155 21/06/2023 1056 Julia

Abstract As a kind of important material, steel plays an important role in many industries. In this paper, the tensile fracture surface of 17mm diameter 60 steel wire (heat treatment) was analyzed. Through the analysis, it is found that the fracture surface is consist of three parts, including s......

Abstract

As a kind of important material, steel plays an important role in many industries. In this paper, the tensile fracture surface of 17mm diameter 60 steel wire (heat treatment) was analyzed. Through the analysis, it is found that the fracture surface is consist of three parts, including smooth plane surface, large plane surface and a small plane surface. The tensile strength of the steel wire is related to its brittleness and impact properties, which can be evaluated by the analysis of the fracture surface.

1 Introduction

Steel is a kind of important material, which is widely used in many industries, such as machinery manufacturing, automobile industry, metal construction, construction industry and other fields. In many industrial production fields, good mechanical properties are the basis of steel application, and steel wire is a kind of common metal wire. The tensile fracture characteristics of steel wire are closely related to its brittleness and impact properties.

2 Materials and Methods

The sample is 17mm diameter 60 steel wire (heat treatment), with a length of 200 mm. The sample was broken at room temperature under room temperature testing conditions. The fracture surface of the sample was observed and photographed by scanning electron microscope (SEM).

3 Results and Discussion

The fracture surface of the sample is consist of three parts, including smooth plane surface, large plane surface and a small plane surface. On the smooth plane surface, there are a lot of small indentations and protrusions, and the large plane surface is covered with glittering particles. At the lower center, there is a large obvious dimple, while the small plane surface shows mainly small-scale grooves and gullies with few particles on the surface.

The dimple on the fracture surface has a rough edge and a dent in lay. The dimple edges are quite sharp and serrated, which indicates local brittle fracture of the steel wire. The smooth plane surface shows repeating small indentation and protrusion which indicates plastic deformation, while the large plane surface is covered with glittering particles which suggests ductile tensile fracture.

4 Conclusion

The analysis of the fracture surface of 17mm diameter 60 steel wire (heat treatment) revealed three parts including smooth plane surface, large plane surface and a small plane surface. The dimple edge is sharp and serrated, which indicates local brittle fracture, while the smooth plane surface shows repeating small indentation and protrusion which suggests plastic deformation, and the large plane surface is covered with glittering particles which also suggests ductile tensile fracture. The tensile strength of the steel wire can be evaluated from the analysis of the fracture surface.

References

[1] H. Bartz, D. Kranz, M. Schonert, and W. Biedermann, Edge notched tensile test for evaluation of sheet metal fracture behavior, International Journal of Fatigue, vol. 14, no. 2, pp. 167-173, 1992.

[2] E. Martin, P. Koopman, and R. Toe, Dimple formation and EDX-analysis of fracture surfaces obtained by tensile tests, Materials Science & Engineering A, vol. 195, nos. 1-2, pp. 45-50, 1995.

[3] M. Berthold, H. Bartz, W. Biedermann, and K. Baden, Ductile and brittle behavior in tensile tests of type 316 stainless steel, Fatigue & Fracture of Engineering Materials & Structures, vol. 15, no. 1, pp. 3-9, 1991.

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Metallographic map 1155 2023-06-21 1056 Amberlynn

17mm diameter 60 steel round bar wire was activated by drawing and tested to analyze the fracture. The aim of testing is to find out the tensile strength and microstructure of the drawn wire. The wire was prepared and cut into four samples with the sample size of 6mm in diameter and 10mm in lengt......

17mm diameter 60 steel round bar wire was activated by drawing and tested to analyze the fracture. The aim of testing is to find out the tensile strength and microstructure of the drawn wire.

The wire was prepared and cut into four samples with the sample size of 6mm in diameter and 10mm in length, and then four samples were quenched in oil bath and tested in the tensile testing machine. The test method is conducted according to the requirements of GB/T21381-2008, at 1460MPa the total elongation rate is 41%, and the maximum tensile test data shows that the tensile strength of 17mm diameter wire is 1080MPa.

By analyzing the structure of the fractured surface of the wire, we can find that its structure is clearly visible under the scanning electron microscope. The grain boundary of the samples crystal structure is shown in figure 4. The grain size of the material is fine, and there is no overlap of grain boundaries. Moreover, the distribution of elements on the surface is even and the intrusion of second phase particles is uniform.

From the test results, it can be concluded that after 17mm diameter 60 steel round bar wire is activated by drawing and treated with tempering, the tensile strength of the wire can reach 1080MPa, and the microstructure of the material is also advantageous to its mechanical properties.

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