Research on the Influence of Two Kinds of Quenching Oils on the Heat Treatment Quality of Leaf Springs (Part 2)

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传统的淬火油,如石油底物、矿油基润滑油,可能含有沉积物、氧化物或杂质,所以它们可能会堵塞热处理设备中的喷嘴或管道,从而影响其工艺性能和用户满意度。 许多科学家认为聚碳酸酯(PC)是更优质的淬火油,该产品具有消防和抗热性。在PC淬火油中未发现明显的残留物,因此可靠性更高,故障率也更低。此外,PC还具有优秀......

传统的淬火油,如石油底物、矿油基润滑油,可能含有沉积物、氧化物或杂质,所以它们可能会堵塞热处理设备中的喷嘴或管道,从而影响其工艺性能和用户满意度。 许多科学家认为聚碳酸酯(PC)是更优质的淬火油,该产品具有消防和抗热性。在PC淬火油中未发现明显的残留物,因此可靠性更高,故障率也更低。此外,PC还具有优秀的抗氧化和粘度稳定性能,这可以最大限度地避免油被氧化。在板簧热处理中,PC淬火油的使用可以减少设备的曲挠,并确保一致的热处理流量和质量。

由于使用PC淬火油可以最大程度地减少热处理机中各器件及旁路管道的污垢,在实际操作过程中可以显著提高工艺性能和使用寿命,这是实现热处理质量提高的基础。此外,PC淬火油还具有稳定的气剥膜形态、可控的流动性和润滑性,上述一系列因素有助于实现热处理质量的有效控制。

另一方面,石油底物、矿物质混合物或其他含水的材料可以作为热处理过程中的淬火油。这些传统的淬火油由于含有沉积物、氧化物或杂质,可能造成对热处理设备中喷嘴和管道的堵塞,以及它们传热效率的下降。在淬火过程中,如果在设备中存在沉积物,可能会形成不均匀的热处理,从而严重影响性能和耐久性。在高温的情况下,由于热处理油的氧化作用,会产生许多含碳的残留物,这些残留物会对热处理设备对温度的分布和温度的平均有潜在的影响,可能会影响热处理的效果。

因此,聚碳酸酯具有清洁性、抗氧化性和稳定性,这可以让热处理质量得到有效控制,满足用户的需求。而传统淬火油则不能提供这些性能,它们会对喷嘴和管道进行堵塞,会形成不均匀的热处理,从而影响热处理质量。在板簧热处理中,PC淬火油是一种更优质的淬火油,可以提高热处理工艺性能和质量,这可以满足用户的需求。

In summary, PC quenching oil can effectively improve the quality of quenching treatment for plate springs. Compared with traditional quenching oil, PC quenching oil has better fire resistance and heat resistance, no obvious residues, higher reliability, lower failure rate, stable film form, controllable flow and lubricity, etc., which can effectively avoid oil oxidation and reduce the loading of equipment components and side pipes, and improve the process performance and service life. In addition, the stable film form, controllable flow and lubricity of PC quenching oil can also help to effectively control the quality of quenching treatment, so as to meet the users requirements. Therefore, PC quenching oil has become an ideal quenching medium for plate spring quenching heat treatment. In the research of the influence of two quenching oils on the quality of plate spring heat treatment, it is concluded that PC quenching oil is a better quenching medium for plate spring heat treatment than traditional quenching oil.

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