Thread Cutting Fluid - Introduction
Thread cutting fluid is a specialized type of coolant used in various manufacturing processes involving the cutting of threads. This type of coolant helps to reduce both thread temperature and friction, making the thread cutting process more efficient and reliable. Thread cutting fluid also helps to provide lubrication to the cutting tool and improve tool performance.
The major components in thread cutting fluid typically include oil, water, detergents, and corrosion and wear inhibitors. Oils are commonly used because they possess high lubricity and are resistant to changes in viscosity under varying temperatures. Water is used because it is effective in the transport of heat and in the cooling process. Detergents are added to reduce friction and optimize the surface finish. Corrosion and wear inhibitors are included to reduce the wear and tear of the cutting tool.
Thread cutting coolant can be used in various threading processes, including turning, thread rolling and thread cutting. In turning, for example, thread cutting fluid is used to reduce the forces between the cutting edges and the thread, which helps to create a smoother and cleaner finished product. It also reduces temperature, which helps to decrease wear and tool life.
Thread rolling is a another process frequently uses coolant, as it helps to reduce the friction between the rolling dies and the thread itself. Its use in thread rolling has been found to reduce the forces of rolling while still providing a good surface finish to the finished product.
Thread cutting fluid also helps to provide lubrication to the cutting tool during thread cutting. As the cutting edges of the tool encounter the thread, heat is generated which must be removed in order to protect the tool and improve cutting performance.Thread cutting coolant aids in the heat transfer process and also helps to reduce friction between the cutting edges and the work piece.
Thread cutting coolant is also available in a variety of formulations that are designed to meet specific low, medium and high-pressure cutting requirements. The coolant can also be formulated to provide extra lubrication and reduce friction in certain cutting applications.
Thread cutting fluid is a critical component of any manufacturing process involving the cutting of threads. This specialized coolant helps to reduce both the temperature and friction of the thread cutting process, improving productivity and tool performance. It is available in various formulations, designed to suit the specific application.
