Forging is the process of forming metal parts into required shapes and sizes by working them under pressure. It is one of the oldest metal-working processes. The process involves squeezing, bending and stretching the metal using various tools and machines, such as hammering and pressing the metal into shape.
The most common type of forging is the open die forging process. Open die forging usually consists of hammering heated metal into shape between two dies, which are usually flat plate tools. This process uses heat and pressure to deform the metal, allowing for complex and intricate shapes to be created. The benefits of open die forging are that it requires fewer tools, is quicker, more accurate and cheaper.
Another popular forging process is the closed die forging process. This process involves the use of two dies, which have been machined out to form a certain shape or size. This process is much more expensive and involves the use of more tools than open die forging, but it allows for a more precise control of the shape and size of the finished product.
The hot forging process is another type of forging that is becoming increasingly popular due to its ability to create complex shapes and sizes with a single tool. Hot forging involves heating the metal to high temperatures, before applying pressure to reform it into shape. Hot forging is particularly useful for the formation of complex shapes such as helices, cones and countless others.
Forging is used in a wide variety of industries, from the manufacture of car parts to the production of aircraft components. Generally speaking, forged products are known for their durability and strength, which makes them better suited for use in demanding applications.
The process of forging is also very versatile, as it can be used to work with a range of materials, from traditional metals to exotic alloys. Forgers are also able to carry out heat-treating processes in order to achieve desired mechanical properties for the finished product.
In conclusion, forging is one of the most common and versatile metal-forming processes. It involves a lot of creative artistry and engineering and the ability to custom-engineer complex shapes and sizes. The process offers numerous benefits and benefits from its wide array of uses in a number of different industries.
