Mold Design
Mold design is a process that takes into account function, aesthetics, manufacturability, cost, and many other factors. Mold designs can range in complexity from simple, two-dimensional designs to highly complex three-dimensional designs.
Molding
Molding is the process of injecting or pressing a heated material, such as plastic or other substances, into a mold or form. The molding process can be used for a variety of materials, such as rubber, metal, composites, and plastics. Depending on the type of mold and material, the process can be either cold or hot.
Injection Molding
Injection molding is a manufacturing process commonly used to produce parts and components of various shapes and sizes. Injection molding is a fast, simple, and cost-effective process in which a heated and pressurized material is injected into a mold to create a shape. Injection molding can be used to produce parts and components of different sizes, shapes, and colors.
Die Casting
Die casting is a process in which a molten material is injected into a mold with a high force. This process is commonly used for casting metal parts, such as car parts, gears, and pulleys. The molten material is injected into the mold using a specialized machine and an automated process.
Stamping
Stamping is a process in which a piece of metal is pressed or stamped into a predetermined shape. Stamping processes are used to form parts for a variety of different applications, including automotive, appliance, and furniture components. The process involves placing a flat sheet of metal in a press and using a male and female die to create a finished part.
Welding
Welding is a process in which two metals are fused together using heat and pressure. There are multiple methods of welding, including arc welding, spot welding, mig welding, and tig welding. Welding is a key process in many manufacturing applications, as it allows for greater strength and better fitting.
Heat Treatment
Heat treatment is the heating and cooling of a material in order to change its properties. Heat treatment is a crucial process in the production of many types of metal components. The process is used to improve an array of properties, such as strength, ductility, and hardenability.
Extrusion
Extrusion is a process in which a material is pushed or drawn through a die in order to create a stable, uniform shape. The process is used for a variety of materials, ranging from plastics to metals, and is commonly used for the production of pipes and tubes. Extrusion can be a fast and easy process for creating a variety of shapes and components.
CNC Machining
CNC machining is a manufacturing process in which a computerized machine is used to cut, drill, and shape a material. CNC stands for “Computer Numerical Control” and is used to create complex shapes and designs out of metal, plastics, and other materials. The process is commonly used in the production of automotive parts and medical devices.
Casting
Casting is a process in which a mold is filled with molten material to create a shape. The material is then cooled and the mold is removed, leaving a finished part. Casting is a common manufacturing method used for a variety of products, from iron castings to detailed sculptures.
Finishing
Finishing is the process of smoothing or polishing a material in order to create a desired look or finish. Finishing processes are used on a variety of materials to create the desired finish, from metal parts to wood furniture. This process can be done manually or with automated machinery to ensure a consistent result.