High Speed Wire Rod Rolling Mill Unit Abstract Wire rod is an important product for the production of various types of wires and it is also one of the most important raw materials for the production of wire products. The high speed wire rod rolling mill unit is designed for the production of wire rod with high quality and high production efficiency. This paper introduces the overview of the high speed wire rod rolling mill unit, including its main features, components and operational principle. It also highlights the benefits of this unit for the wire rod industry.
The high speed wire rod rolling mill unit is suitable for hot or cold rolling of carbon steel, bearing steel, and low-alloy steel. It is equipped with a complete set of advanced rolling machines and equipment, as well as a measuring or control system. Through the introduction well applied modern technological process and technologies such as automatic profilometer, three roll unit for transverse feeding, high-speed straightening machine, high-speed shearing machine, etc., this unit can ensure the accuracy and stability of the rolled wire rods.
The unit is composed of a host machine, high speed shearing machine, speed straightening machine, heating oven, and cooling system. The host mills are operated by electric power and driven by the driving gearbox. It consists of six working rolls and one support roller. The rolling gear is hardened with high precision. In order to improve the production efficiency and the quality of the product, the high speed shearing machine and the straightening machine are installed to cut the end of the wire bar before it enters the rolling mill, and the wire bar is tensioned by the machine.
In the rolling process, wires of different specifications and shapes are produced by changing the rolling gap. The high speed shearing machine and the high-speed straightening machine can ensure an accurate shearing and straightening of the wire rods. The heating oven is used to preheat the wire rods before the rolling process. It has two functions: the uniformity of the wire temperature and the improvement of the plasticity performance. The cooling system helps to cool the wire rods after the rolling process and solidify the wire rods.
The high speed wire rod rolling mill unit has many advantages such as high production efficiency, high quality, low labor cost, and low energy consumption, which can greatly reduce the production cost and improve the competitiveness of the wire rod industry. Furthermore, the electric equipment can be controlled remotely, which greatly reduces the auxiliary labor and costs.
In conclusion, the high speed wire rod rolling mill unit has many advanced technologies to offer excellent performance and great production results. It is especially beneficial for the wire rod industry with its efficient and precise production.
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