Design of a Workshop for Preparing Nickel Anode Plates and Nickel Oxide
Abstract:
This paper presents a design for a workshop for the preparation of nickel anode plates and nickel oxide. The workshop layout consists of three main areas – anode plate preparation, oxidation, and packaging. It is proposed that the workshop use a combination of traditional and mechanical equipment and processes to maximize efficiency in the workshop. The paper then explains the design considerations for each of the three main areas in the workshop and concludes with a discussion of the estimated capital and operating costs for the workshop.
Introduction:
Nickel anode plates and nickel oxide are two materials with numerous applications in various industries, such as the electroplating industry. The preparation of these two materials requires specialized processes that must be conducted in a specifically designed workshop. The workshop must be designed to facilitate the efficient performance of all the necessary processes, as well as to ensure the safety of the personnel working in the workshop.
Design of the Workshop:
The workshop will consist of three main areas – anode plate preparation, oxidation, and packaging. The layout of the workshop, as shown in Figure 1, ensures that all three areas are close to each other, thus allowing for efficient and uninterrupted production.
Figure 1: Layout of the Workshop
Anode Plate Preparation:
The anode plate preparation area consists of two components – a cleaning station and a manufacturing station. The cleaning station consists of two ultrasonic cleaners for removing dirt, grease and other impurities from the anode plates. The manufacturing station consists of a lathe, milling machine and welding machine, which are used to cut, shape and weld the anode plates respectively. A laser etching machine is also available to mark the anode plates with needed information. The equipment in this area, as shown in Figure 2, are designed to reduce the time, effort and cost associated with the manual preparation process.
Figure 2: Anode Plate Preparation Equipment
Oxidation:
The oxidation area consists of an oven and a furnace, as shown in Figure 3. The oven is used to heat the anode plates and prepare them for the oxidation process. The heat is generated by the furnace, which is regulated and monitored with a dedicated control panel. The furnace is also equipped with an automated system to control the flow of oxygen, thus ensuring that the oxidation process is carried out correctly.
Figure 3: Oxidation Equipment
Figure 4: Packaging Equipment
Packaging:
The packaging area consists of two components – a packaging machine and a labeling machine. The packaging machine is used to package the completed anode plates and nickel oxide in stacks or individual pieces. The labeling machine is used to affix labels to the packages, thus providing crucial information about the product, such as the batch number and storage instructions.
Estimated Costs:
The total expected capital cost for the design of the workshop is roughly US$100,000, which includes the costs of all equipment, installation, and workers. The estimated operating cost is US$70,000 per year. This includes the cost of raw materials, labor, and utilities.
Conclusion:
The design presented in this paper provides a cost-effective and efficient solution for the preparation of nickel anode plates and nickel oxide. The proposed layout combines traditional and mechanical processes to optimize the production process. Additionally, the estimated costs of the workshop provide some insight into the financial feasibility of the project. With the proper implementation of this design, the preparation of these two materials can occur with minimal disruption and maximum efficiency.
