Crusher Load Detection

Crusher Load Detection

Crusher load detection is a technology used to monitor the load of a crusher in order to ensure that the crusher is working efficiently and safely. This technology is used to detect the load on the crusher by sensing the current that it is drawing. The primary purpose of a crusher load detection system is to protect the crusher from overloads, which can lead to damage of the components and even engine failure.

Crusher load detection systems are typically installed on large-scale crushers such as gyratory crushers, cone crushers, and jaw crushers. The system works by monitoring the voltage and current of the crusher. When the current drawn by the crusher exceeds a certain preset threshold, an alarm is triggered, alerting the operator to the situation. This can be incorporated into an overall monitoring system, in which the readings are sent to a control panel.

Once an alarm has been triggered, the operator can take appropriate action to reduce the load on the crusher. This could include turning off unnecessary equipment, reducing the feed rate, reducing the gap size between the rollers, or simply stopping the machine. Since the system is able to detect the actual load in real time, it can be used to ensure that the crusher is only exposed to the necessary amount of load.

The system also helps to optimize the crusher settings, such as the gap size and the feed size, in order to maximize efficiency. By ensuring that the correct settings are used, the crushing process can be optimized and fuel consumption can be minimized. A crusher load detection system can also provide data that can be used to assess the overall health of the crusher, allowing for the timely identification of any potential problems before they become serious.

The benefits of using a crusher load detection system include improved safety, reduced downtime, and improved efficiency. In addition, accurate readings can be used to reduce fuel consumption and improve the overall performance of the crusher. With greater efficiency, fewer maintenance costs, and a safer working environment, a crusher load detection system can pay for itself in a short time.

Load detection of crusher

Load detection of crusher is an important part of the maintenance and operation of the crusher. It is difficult to achieve the desired effect without correct operation. Therefore, when using crusher, it is necessary to check whether the crusher is moving normally and scientifically carry out load detection of crusher.

Load detection of crusher is to judge the working state of the crusher from the load data of dynamic load, static load and lubrication pressure, so as to understand and adjust the load condition of the crusher, recognize the symptoms and reasons of failure of the crusher, and take corresponding measures.

In the load detection of crusher, dynamic load detection and static load detection should be carried out.

In dynamic load detection, it is necessary to monitor the vibrating force of the crusher in operation, refuel and adjust the force of dynamic load generated by the equipment in different working states, so as to ensure that it meets the design requirements and effectively reduce the operating cost of the crusher.

The static load detection of the crusher mainly focuses on the static force generated in the production process when the crusher is working. The static force of the crusher should be monitored and adjusted when the normal working period of the crusher exceeds a certain time to ensure that it meets the design requirements of static force.

In addition, in the load detection of crusher, it is necessary to pull and turn the rotor of the crusher in a limited range to check whether it rotates evenly. If the rotation is found to be unbalanced, the trouble should be eliminated in time. In addition, the lubrication pressure should be monitored regularly to ensure that a reliable lubrication system is established.