Production process of welded H-shaped steel

H-beam 35 24/06/2023 1054 Sophie

Production Process of Welding H-Beam Steel H-beam steel is widely used in industrial fields, such as steel structure, machinery manufacturing and construction, due to its excellent mechanical properties and load-bearing capacity. H-beam steel is a kind of composite section steel which is formed b......

Production Process of Welding H-Beam Steel

H-beam steel is widely used in industrial fields, such as steel structure, machinery manufacturing and construction, due to its excellent mechanical properties and load-bearing capacity. H-beam steel is a kind of composite section steel which is formed by cutting a hot-rolled semi-finished steel into a predetermined size, and then welding two H-shaped flanges with web plates. In the production process of welding H-beam steel, various techniques are needed, including cutting and weld preparation, welding and heat treatment.

Cutting and Weld Preparation

In the production process of welding H-beam steel, the first step is to keep the H-beam steel clean and cut it into the required size. Generally, the cutting process of H-beam steel uses a cutting machine, and the cutting speed is generally between 20 and 25 m/min. After cutting, the cut edge of the H-beam steel needs to be ground with a grinding machine to achieve the ideal welding preparation. Then the H-beam steel is sent to the Welding Department for welding.

Welding

The welding process is the most important part of the entire H-beam steel production process. In order to ensure the weld quality of H-beam steel and ensure the strength of the joint welding, an appropriate welding process must be determined before welding. The commonly used welding process for H-beam steel is CO2 shielded arc welding, which is an economical and efficient welding method. The welding parameters need to be adjusted according to the material and profile size of the H-beam steel, and the typical parameters include elecrtric current, welding speed, and number of weld passes. After the welding of each web plate is completed, it will be jointed with two H-shaped flanges. In addition, it is necessary to use a welding tester to detect and judge whether the welding of H-beam steel meets the requirements.

Heat Treatment

The heat treatment process of H-beam steel is generally annealing, which is mainly used to reduce the hardness and strength of the welded parts and eliminate the stress concentration in the welded parts. This process can be carried out in a heating furnace or an induction heating furnace. First, the H-beam steel should be heated to the desired temperature, and then the welded parts should be annealed for a certain period of time. Finally, the H-beam steel should be cooled slowly under the protection of insulation measures.

The above are the main processes and techniques in the production process of welding H-beam steel. Through the correct production process and techniques, the welding quality and welding strength of the H-beam steel can be guaranteed, and its excellent performance can be fully released.

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H-beam 35 2023-06-24 1054 LuminousGaze

Welding production of H-shaped steel H-shaped steel, also known as H-shaped steel, is a kind of common steel hot-rolled section steel. It is composed of two parallel flanges connected by a certain width of web and is widely used in industrial and civil construction and mechanical manufacturing. ......

Welding production of H-shaped steel

H-shaped steel, also known as H-shaped steel, is a kind of common steel hot-rolled section steel. It is composed of two parallel flanges connected by a certain width of web and is widely used in industrial and civil construction and mechanical manufacturing.

The production process of H-shaped steel generally includes strip blank inspection and release, strip blank descaling coating-welding, trimming, straightening, flange correction, web end chamfering, assembly and welding.

1. Strip blank inspection and release: Check the material and size of the strip blank; according to the specifications and requirements of the drawings, classify them in different categories and release them for subsequent operations.

2. Strip blank descaling, coating and welding: The strip blank received needs to go through descaling to remove the scale on the surface of the steel belt, and then coated with powder to protect the steel belt before welding.

3. Trimming: Use shear machine to trim the strip blank before it has been moulded into H profile and get two sides of strip blank meet the requirements.

4. Straightening: Put the two trimmed strip blanks into the straightening machine. This machine is mainly used to eliminate the bending deformation of the strip blanks and make them become straight.

5. Flange correction: Inflatable plastic film corrector machine is used to correct the edge of H-shaped steel flange.

6. Web end chamfering: Use chamfering machine to remove sharp edges on the edge of web section.

7. Assembly: The two H-shaped web and flange parts cut from the steel strip are joined together, and necessary edge joining measures are taken.

8. Welding: Use the arc welding machine to weld the assembled H-shaped steel after welding the assembly to ensure the integrity and reliability of the welding.

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