Hot Working
Hot working, also known as hot forming, is a metalworking process and describes the act of manipulating a metal’s plasticity and malleability with high temperatures. This process is commonly performed to shape metals into desired shapes and forms, such as in the manufacture of products. Hot working can also involve various stages of metalworking, including pressing and rolling. Hot working is just about universal for metal fabrication and metalworking operations, as it is extremely versatile and cost-effective. In addition, it has become increasingly important over the years, as new technologies and improved equipment has become more available.
Hot working is essentially a process in which metal is heated to a temperature above what is known as “uniform recrystallization”. This is the point at which it begins to change its crystalline structure, making it more malleable and pliable. At this point, it can be easily and accurately shaped into a specific product. As the metal is heated, it is then worked into the desired shape with tools like hammers, presses, and rolling machines. This further changes its crystalline structure and allows it to be formed more precisely.
When hot working, the metal may be subjected to various conditions, such as pressure, temperature, speed and stress, in order to shape and form it. Depending on the particular metal, the temperature can range from slightly above normal to quite high. Generally, the higher temperatures require more extreme forces and additional rollers to help shape the metal. The rapidity of the working process will depend on the specific metal and its properties.
The process of hot working provides a number of benefits. For starters, it does not require the use of any additional ingredients or treatment processes. This means it is a very cost-effective solution for many metalworking operations. Secondly, hot working allows for precise control of the product’s shape and geometry. This is especially true when working with large sheets of material, as it can be difficult to shape them correctly with other methods. Thirdly, hot working helps strengthen the metal’s surface structure and improves its durability. Last but not least, it is able to create a huge range of products, from complex structures to simple shapes.
All in all, hot working is a widely used process in metal fabrication and metalworking operations. It offers a cost-effective and precise solution to creating a variety of components and products. With high temperatures and increased pressure, it is capable of forming intricate and precise shapes, as well as strengthening the metal’s structure for durability. Given its versatility and convenience, hot working is applicable to a number of applications and industries.