Advanced Turning Technology Parameters
CNC Machining is the processes of computer controlled metal-cutting which uses advanced CNC technology to control the cutting and finishing of metal workpieces. The use of advanced technology in the machining process makes it an efficient, cost-effective and precise process. With the correct CNC machine parameters, a CNC machinist can create complex parts and components with precision and efficiency.
Tool selection is the most important parameter to consider when mechanical machining, as the wrong tool will negatively impact the overall performance of the machine. The type of tool best suited for a particular material and machining project must be chosen for optimal performance. Additionally, the cutting speed, feed rate, depth of cut and coolant flow must be chosen based on the material, tool and the component being machined.
When setting up for CNC Turning, the selection of the cutting tool is a key factor in order to obtain the desired shape and accuracy of the component being machined. Advanced Cutting Tools such as Carbide and Cermet Inserts come in a variety of shapes and configurations to meet the machining requirements of specific materials. Depending on the component being machined and the material, these Advanced Cutting Tools can greatly improve machining productivity by reducing cycle time, cutting forces and tool wear, while increasing the lifespan and quality of the finished part.
Integrated machine controllers allow users to enter pre-programmed cutting parameters in order to automatically adjust tool offsets, spindle speed, feed rate, and cutting depth. Allowing users to create a program once and save it for future use, can further reduce set-up time, saving time and money. Additionally, advanced machine controllers with edge detection cycles can often eliminate manual probing for each machining operation, optimizing cycle time and improving part consistency.
Advanced CAM software can also greatly simplify the programming process. With integrated libraries of post processors, templates and cutting parameters, the engineer is able to quickly input the data and develop the machining program. This automation not only reduces setup time, but also ensures that the cutting parameters are at the necessary level of precision for the component being machined.
Advanced Technology also includes sensors, probes and force feedback which can act as a “communication link” between the cutting tool and the machine. With the integration of a control system and advanced sensors, the machine is able to detect a variety of tool wear and breakage conditions in order to immediately alert the machinist. Having this information early can help to avoid costly tool breakages, downtime, and damage to components, while also improving the quality of the finished product.
The use of Advanced Technology in CNC machining can significantly increase productivity, reduce cycle times, improve consistency and accuracy, and extend the life of cutting tools. By utilizing the correct cutting tools, machine parameters and advanced technology, CNC machinists can produce parts precisely, efficiently and reliably.
