2.5.3 Microstructure of AISI 910℃Carburized Steel
AISI 910℃Carburized Steel is a heat treatment process that primarily involves heating steel to a high temperature and then cooling it to induce a metallurgical reaction. The metallurgical reaction that takes place is the transfer of carbon from the carburized surface to the steel. This results in an increased hardness, increased fatigue strength, and increased wear resistance of the steel. The process is a special form of carbonitriding and is sometimes referred to as carburizing.
AISI 910℃Carburized Steel typically contains a ferrite-pearlite matrix. The ferrite phase consists of low-carbon steel that provides the major portion of the matrix. The pearlitic phase is formed by the addition of carbon to the steel at elevated temperatures. The resulting hardened surface is composed of pearlite and extended networks of small carbides.
To characterize the microstructure of AISI 910℃Carburized Steel, an optical microscope was used. Micrographs were taken at varying magnifications and analyzed for porosity, grain size, and homogeneity. The microstructure of AISI 910℃Carburized Steel was found to be a refined, ultra-fine pearlite matrix with a homogeneous and uniform distribution of small carbides throughout the matrix. The grain size of the matrix was calculated to be approximately 28.5 μm in diameter, with the carbides averaging 1.0 μm in length. In addition, the microstructure contained some porosity on the order of 0.3%-0.9%.
The microstructural characteristics of AISI 910℃Carburized Steel make it an ideal material for use in applications that require a combination of wear resistance, high strength, and toughness. The uniform, homogeneous distribution of small carbides throughout the microstructure is beneficial for increasing the strength and wear resistance of the steel, while the presence of small amounts of porosity helps to increase the toughness of the material. Additionally, the fine pearlitic matrix provides for good machinability characteristics and ductility.
Overall, the microstructure of AISI 910℃Carburized Steel is well suited for applications that require wear resistance, high strength, and toughness. The homogeneous, uniform carbide distribution provides good wear properties and the presence of tiny amounts of porosity helps to increase the toughness of the material. Additionally, the use of a high-temperature carburizing heat treatment process ensures that the grain size is kept to an ultra-fine level, providing the material with machinability and ductility characteristics that are not seen in other hardened steels.