The Causes of Accidents of Activate Tied with Die and Pellet Break
Accidents caused by operate tied with die and pellet break can result in severe injuries to people, damages to equipments and loss of production. It is therefore important to identify and address the root causes of such events. This paper examines the possible causes of these two types of accidents that occur in industrial environment.
Activate tied with die occurs when an operator uses a pair of tied dies to form a component or shape. During this process the operator puts his hands between the tied dies and presses against both surfaces simultaneously. If the dies separate too quickly or the tied surfaces fail to hold the metals firmly, it is possible that the operator’s hands could become stuck between the machines and suffer serious injury. Visual examination may also reveal any defect in the tied surface.
Pellet break is a common cause of injury in workshops. Pellet break occurs when excess pressure is applied by the die rolls to form the component shape. If the pressure is too great, the component can be broken and this allows flying particles to escape the machine and cause injury. It is also possible for a component to jam the die rolls, i.e. when the component is pinched between the rolls.
There are a variety of causes of activate tied with die accidents, many of which are related to poor safety procedures. Poor machine maintenance is a common cause of activate tied with die accidents. If machinery is not regularly maintained, it is more susceptible to malfunction and it can cause sudden separation of the tied dies. In addition, malfunctioning of the die feed can lead to excessive feeding velocity and the operator can be unable to respond in time. Overloading of the dies can also cause the dies to separate. Poor training can also be a factor in activate tied with die accidents.
When it comes to pellet break, the primary causes are again related to poor work practices. If the pressure applied to the component is too great, it is more prone to breakages. Another problem is the possibility of a component jamming the die rolls, making it impossible for the component to be formed properly. Overloading of the die rolls is also an issue.
It is important to adhere to safety procedures in order to prevent accidents of activate tied with die and pellet break. Regular checks of the machines should be carried out and any defects should be rectified. Additionally, operators should be fully trained and aware of the dangers associated with this type of work. Overloading of the machines should also be avoided and guidance should be sought from experienced personnel. Finally, excess pressure should not be applied to form the component parts as this can lead to pellet break.
In conclusion, accidents of activate tied with die and pellet break can cause severe injuries and loss of production in industrial environments. It is therefore important to identify and address the root causes of these accidents in order to prevent them from occurring in the first place. It is essential to adhere to safety procedures, including regular maintenance of the machines, proper training of the operators and avoidance of excess pressure. By implementing these measures, the risks associated with these types of accidents can be minimized.