Fracture of Single Crystal and its Stress State
Fracture is a very common phenomenon in engineering and materials. It is one of the common physical failures and has a very wide range of applications in mechanical engineering, metallurgy, civil engineering, aerospace engineering and other metal materials, and is of great significance to the safety and reliability of engineering equipment and metal structure. Each material has a different fracture behavior, such as ductile fracture and brittle fracture.
Ductile fracture refers to macroscopically plastic deformation and filamentous micro-fracture in the form of crack. The material has the ability to elongate, crack nucleation and growth along the crack of the material is difficult. Ductile materials are usually metals and alloys. Brittle fracture, on the other hand, refers to a macroscopic fracture that occurs without obvious plastic deformation. The materials are very hard, brittle and easy to crack. Brittle materials usually include ceramics, rocks and crystals. The difference between ductile fracture and brittle fracture is mainly caused by the difference in the elastic limit value and toughness of the material.
Single crystal fracture is the fracture occurring between single atoms or units in crystal. The thermal energy we used for fracture is the energy required to break the bonds between atoms. If a single crystal has a defect in its structure, this defect acts as the initiation point of the fracture. With increasing load or strain, the crack propagates along the interface direction governed by relatively low energy pathways, such as cleavage planes, slip planes and twin planes. Single crystal behavior can be divided into four parts, tensile, compression, shear and extreme temperature.
The stress state of single crystal can be explained in the Mohrs circle. Mohrs circle is a graphical representation of the normal stress, soil pressure and mutual slip at a point. It is assumed that the normal stress is the same in all directions and the fracture occurs when the limit load is exceeded. The normal stress represents the hydrostatic pressure, the deviatoric stress represents the circumferential pressure, and the two parameters are used to calculate the shear stress.
The mechanical properties of single crystal are mainly determined by the micro forces and micro structures of materials. The mechanical properties of single crystal are related to the cohesion between its atoms. With the decrease of bonds and the increase of cracks between adjacent lattices, the single crystal will be damaged, and the load decreases, which eventually leads to mechanical failure.
In conclusion, single crystal’s fracture is much more complicated than other materials. Its fracture behavior is related to the micro force and micro structure of the material. Its fracture is also associated with the stress state localized at the micro points. The mechanics of single crystal’s fracture relies on Mohrs circle, which uses data to calculate vortex formation, normal pressure and mutually relative slide. A single crystal will fail at the limit load when the stress exceeds it.