Installation of an Electrolytic Magnesium System
The electrolytic process for magnesium is considered a simple way to obtain large quantities of magnesium metal, with minimal capital investment. However, the process requires a well-defined system for installation and for monitoring the preparation of oxygen gas. This article provides the necessary information to install electrolytic magnesium production systems.
The Supply System
The supply system is composed of three main components: a power system, electrolyte solution and oxidizing medium. The power system supplies electrical current to the system, while the electrolyte solution provides the magnesium ions, which will be produced as the result of the electrolytic process. The oxidizing medium, which is usually a mixture of hydrogen and oxygen gases, is used to prepare the oxygen gas needed for the reaction.
The Electrolysis System
The electrolysis system consists of four main components: the reaction tank (or bath), the anode electrodes, the cathode electrodes, and the reaction chamber. The reaction tank is the most important component of the electrolysis system, as it houses the electrolytic process itself. Inside the tank, the electrodes are installed, with an anode located near the top and a cathode near the bottom, along with a cathode current distributor at the top.
The reaction chamber houses the oxidizing medium, and serves as the interface between the electrolyte solution and the oxidizing medium. The reaction chamber is located adjacent to the reaction tank, and is connected to the reaction tank via a pipe. After the oxidizing medium is added to the reaction chamber, it is then pumped through the pipe and into the reaction tank, where it mixes with the electrolyte solution and begins the electrolytic process.
Installation
The first step in installing electrolytic magnesium systems is to locate an appropriate area for the reaction tank. The reaction tank should be placed in an area with adequate drainage and a solid, level surface. Additionally, the tank should be protected from extreme weather conditions and not exposed to direct sunlight.
Once the area is determined, the reaction tank and anode electrodes can be installed. The reaction tank should be placed firmly on a level surface, and connected to the power supply. The anode electrodes should be connected to the power supply and spaced evenly throughout the tank. The cathode distributor is then placed on the top of the tank, with the cathode electrodes extending downward into the tank. The reaction chamber is then mounted and connected to the reaction tank with a pipe.
The oxidizing medium is then prepared, which typically consists of a mixture of hydrogen and oxygen gases. The prepared mixture is then inserted into the reaction chamber and pumped through the pipe into the reaction tank, where it mixes with the electrolyte solution. The final step is to activate the electrolytic process and begin the production of magnesium metal.
Conclusion
Installing an electrolytic magnesium system is a complex process that requires precise preparation and monitoring. Successful installation of the system requires knowledge of the power system, electrolyte solution, oxidizing medium and components of the electrolysis system. Once the system is installed and activated, the process begins producing magnesium metal.
