Copper is one of the most essential metals in use today. Its widely used in electrical wiring and has a range of other uses. Copper alloys, such as brass and bronze, have also become popular for their durability and corrosion resistance. To ensure that copper products meet the highest standards, manufacturers must adhere to strict quality guidelines.
The first step in choosing the right copper product is to identify the type of copper you require. The Copper Development Association (CDA) provides specifications for more than 400 copper and copper alloy grade. These grades are designated by an alpha-numeric system based on their chemical composition and mechanical properties. Each grade is assigned a unique product number.
CDA grades are divided into six main categories: wrought, cast, brazing, and bearing, copper-nickel, and copper-zinc alloys. For example, wrought copper is often used for metal roofing and gutters, while cast copper is ideal for pipes and engine components. Brazing copper and copper-nickel are common for jewelry applications, and bearing copper alloys provide strength for bearings and gears.
Once a grade or product number has been selected, it’s important to look at the quality guidelines for that specific material. Quality standards for copper products vary and depend on their intended application.
The American Society for Testing and Materials (ASTM) provides standards for the production of standard and custom copper products. Qualification requirements for ASTM standards include testing for Homogeneity of composition; Conversion coating (if applicable); Stress-relieving; Surface finish; Surface quality and the requirements of finish codes; Heat treating; Coloring and plating (to ensure uniform color); Packaging and labeling; and Certification of suitability.
The Society of Automotive Engineers (SAE) also provides detailed technical standards for copper components used for automotive applications. The SAE standards require the following tests for copper materials and alloys: Dimensional tolerances; Compressive strength; Vibrations; Corrosion; Tensile strength; Hardness; Thermal cycling; and Chemical analysis.
The European Association for the Standardization of Copper and Copper Alloys (EASCA) also publishes material specifications that help define the requirements for copper materials. The EASCA standards take into account the materials used, weathering resistance, visual requirements, and tolerances.
Finally, the International Organization for Standardization (ISO) publishes general quality guidelines for the production of copper materials. These guidelines require the manufacturers to maintain proper cleanliness of product surfaces, proper heat treatments, and finished products that meet specified dimensions and requirements.
No matter what type of copper product you need, you can trust that manufacturers who adhere to the product numbers and quality standards provided by the CDA, ASTM, SAE, EASCA, and ISO will be able to provide high-quality, long-lasting products.