Application of all-position automatic tube-sheet welding system in the manufacture of condensers in power construction

Application of Full-position Automatic Flux Cored Arc Welding System in the Manufacturing of Electric Construction Condenser Abstract Electric construction condenser is an important component in the power system, which has a great influence on efficient operation of the power system. In the proc......

Application of Full-position Automatic Flux Cored Arc Welding System in the Manufacturing of Electric Construction Condenser

Abstract

Electric construction condenser is an important component in the power system, which has a great influence on efficient operation of the power system. In the process of production of electrical construction condenser, welding technology has always been used. This paper studies the application of full-position automatic flux cored arc welding system in the manufacturing of electric construction condenser. It can reduce the welding labor intensity, improve the welding efficiency and the weld quality, which has great significance for the production of electric construction condenser.

Keywords: electric construction condenser; automatic flux cored arc welding; welding technology

1 Introduction

1.1 Overview

The electric construction condenser is an important part of large scale power system, which plays a very important role in the operation of the power system by regulating the voltage level, providing reactive power for stable operation of the power system, and compensating for the power grid energy loss. In terms of the application of electric construction condenser, it is closely related to the stability of power grid, the improvement of its capacity and reliability, the improvement of power quality and the realization of the best economic operation. Therefore, the research and development of electric construction condenser is of great importance.

1.2 The Application of Welding Technology

welding is a process of joining two or more metal parts by heating and pressing them together under the action of pressure and heat. With the development of welding technology and the progress of science and technology, welding technology has also been widely used in many industries, and electric construction condenser is one of them. In the manufacturing process of electric construction condenser, welding technology is used in the welding of steel plate, large pipe and other parts. At present, a variety of welding technologies are used in the welding of components of electric construction condenser.

2 The Application of Full-position Automatic Flux Cored Arc Welding System

2.1 Overview

The full-position auto flux cored arc welding system is a kind of welding technology which is applied in many fields, including the production of electric construction condenser. The full-position auto flux cored arc welding system is an automatic welding system that uses flux-cored wire as the filler material for welding. This welding system is flexible in positioning and it can perform full-position welding process on complex workpiece, realizing the automatic and continuous welding of some uneven workpiece, greatly increasing the welding efficiency and accuracy.

2.2 The Benefits of Application

2.2.1 Improve the Welding Efficiency

The full-position auto flux cored arc welding system can realize full-position welding, which improves the welding efficiency. Compared with the traditional welding process, the welding speed is increased by more than 50%. In addition, with the application of the full-position auto flux cored arc welding system, welding process and equipment adjustment can be achieved by controlling the welding power supply and wire feeding machine, which can save a lot of time for welding, and the production efficiency is improved to a great extent.

2.2.2Reduce the Labour Intensity

The full-position auto flux cored arc welding system is automated, which reduces the labor intensity of welding workers to a certain extent. Compared with manual welding, it not only saves labor force and cost, but also ensures the welding quality. In addition, the use of full-position auto flux cored arc welding technology can effectively regulate the welding parameters, and improve the work efficiency and weld quality, reducing the workload of welding personnel.

2.2.3 Increase the Product Quality

The full-position auto flux cored arc welding system can realize the realization of accurate positioning and full-position welding, and the welding process can be precisely controlled by computer system, which can greatly improve the welding quality and reduce the rejection rate. At the same time, the weld is full, smooth, evenly distributed and has a good appearance. Furthermore, the full-position auto flux cored arc welding system can reduce the defects caused by traditional manual welding, improve the welding quality and production efficiency, reduce the waste rate, and improve the competitiveness of products.

3 Conclusion

The full-position auto flux cored arc welding system has a wide range of applications in the manufacturing of electric construction condenser. It can reduce the labor intensity and improve the welding efficiency and the weld quality, which has great significance for the production of electric construction condenser. In the future, in order to further improve the welding technology of electric construction condenser, it is necessary to continue to optimize the structure, improve the automation level and the reliability of the full-position auto flux cored arc welding system, so as to better promote the production of more high-quality electric construction condenser.

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