Punching Hydraulic Press Technical Parameters
Introduction
Punching hydraulic press is a device that uses hydraulic power to generate a great force or pressure to perform mechanical processes such as punching and forming. The punching hydraulic press is composed of four elements: a motor, a pump, a valve, and a cylinder. The motor is connected to the pump, which supplies fluid to the valve and passes through the valve to the cylinder, the pressurised fluid then pushes the piston of the cylinder to create a force. The force is then used to perform the desired process.
Size of Press
The size of the punching press is determined by the size of the material being processed. Punching presses can range in size from Al-1kN (Alagon capabilities of punching up to 1 kilo Newtons of force) to Al-10MN (Alagon capabilities of punching up to 10 mega Newtons of force). For reference, 1 kN is approximately 225 lbs and 1 MN is approximately 224,816 lbs.
Types of Materials Processed
Punching hydraulic presses can process a variety of materials using the force generated by the piston in the cylinder. These materials include aluminum, brass, copper, steel, stainless steel, titanium, and zinc alloys. While different materials require different force, unique sizes, and shapes, punching hydraulic presses can be calibrated to apply consistent force to specific material.
Control of the Process
An important aspect of the operation of a punching hydraulic press is the precision and control of the force applied to the material. Modern systems allow for precise control of the force by automating the amount of oil pressure that is generated by the system. This allows operators to precisely adjust the amount of force applied for each material, as well as allowing for adjustment for different sheet sizes and shapes. Additionally, many systems come with digital readouts on the machine, which allow operators to easily read current force readings during the operation of the press.
Safety
Working with a punching hydraulic press presents certain safety hazards which must be addressed in order to ensure the safety of the operator and other personnel in the area. For example, many machines include a safety guard that can be installed to protect operators from contact with the moving parts of the machine. Additionally, the hydraulic system must be monitored closely and maintained regularly to ensure no hydraulic fluid leaks into the workshop or surrounding area.
Conclusion
Punching hydraulic presses are specialized machines that are used to generate a great amount of force to perform various stamping, punching, and forming processes. The amount of force is adjustable and can be monitored using digital readouts. As with all industrial machinery, it is important to ensure proper safety procedures are in place and followed in order to protect all personnel in the area.
