Engineered Nickel Plating
Nickel plating is a process in which a layer of nickel is placed over an object by electric or electrochemical deposition. This process is mainly used to enhance the surface of objects and appliances. Nickel plating is also used to increase the corrosion and wear resistance, as well as to increase electrical and thermal conductivity of the material. Nickel plating also has a number of other benefits, including reducing friction and increasing aesthetic value. The process of engineered nickel plating involves a variety of steps that depend on the application of the process.
The surface of the object must first be prepared before plating. The object must be meticulously cleaned to remove any dirt, grease and oils that could interfere with the plating process. This is generally done in an alkaline bath, which combines a variety of chemicals to remove the impurities. After the surface is clean, it is then polished to provide a smooth surface for the nickel coating.
Once the surface is clean and polished, the next step is to create a nickel-phosphate coating on the object. This provides some corrosion resistance and removes the static electric charge that could interfere with the plating process. This is done using an electrochemical process that adds a phosphate coating to the surface.
The next step is to plate the object with nickel. The nickel is then deposited onto the surface of the object through an electrolytic process. The nickel can be deposited in either a bright or matte finish. The plating process is completed by buffing the surface with a rotating carborundum buffing wheel. This finishes the process by adding a shine to the plated surface.
Engineered nickel plating offers a number of benefits over traditional nickel plating. The process is less time consuming as it requires fewer steps. The phosphate coating added to the surface helps increase the corrosion resistance of the plated surface. The process can also be tailored to the needs of the specific application.
Engineered nickel plating is a cost effective and efficient process for improving the surface of objects. The process can provide increased wear and corrosion resistance and can add aesthetic value to the object. The process is also less time consuming than traditional nickel plating, making it a preferred choice for many applications.
