Air Hammer Free Forging Operation Procedure
Introduction
This document describes the operation procedure for an air hammer, also known as a free forge hammer, air wielder hammer or air power hammer. An air hammer is an automated forging machine used to shape and form metal components or products by using pneumatic pressure. It is a powerful tool used for shaping and forming structural shapes, parts, tooling, and dies. It is used in a wide range of industries including automotive, aerospace, mining and industrial fabrication.
Safety
Safety is of the utmost importance when operating an air hammer. It must be operated only by authorized personnel who are trained in its use. Before operating the air hammer, carefully read and follow the instructions provided in the manual. Do not operate the air hammer while wearing loose clothing or jewelry and remove anything metallic from your pockets. Wear protective clothing such as safety glasses, earplugs, and gloves to protect you against flying debris. Additionally, be sure to keep the work area well-lit and free of obstructions.
Maintenance and Inspection
It is important to inspect and maintain your air hammer on a regular basis. Inspect the air hammer for loose or worn parts and replace them as necessary. Make sure the air hammer is properly lubricated and that the air flow is clean and free from obstructions. Additionally, make sure all of the hoses are securely connected and in good condition.
Operation
When using an air hammer, make sure that the machine is firmly secured to a solid work table or bench. Carefully set up the die for the part that you are going to forge. Make sure it is held securely in place on the table or bench.
Next, turn on the air compressor and make sure that the air pressure is set correctly. The pressure setting will be indicated on the gauges. Carefully place the die on the bolster and bring the ram down firmly onto the die. Operate the air hammer within its rated duty cycle, which is usually indicated on the machine. When the forging process is complete, turn off the air hammer and unplug the machine.
Conclusion
Following these steps will ensure that your air hammer is operated safely and efficiently. Before each and every use of the machine, make sure to inspect, clean and lubricate the air hammer as well as check the air pressure setting. Operate the air hammer within its rated duty cycle and always follow all safety regulations when using the machine.
