High-Speed Wire Rolling Art of Flying Shears Control Requirements
Wire rolling technology is used to produce high-speed wire at a relatively low cost. This makes it ideal for mass producing products such as bolts and nails. With the desire to better produce high quality products, engineers in the wire rolling industry continue to search for solutions to improve their production process. One of the solutions involves improving the control of the flying shears used to cut the wire after being rolled. This article will provide an overview of the control requirements of flying shears in high-speed wire rolling.
The control requirements of flying shears used in high-speed wire rolling start with the actual operation of the shear. Although the actual speed and pressure used to cut the wire is important, more attention must be given to accuracy. The flying shear must be capable of making cuts that are precise to within ±0.025mm in order to ensure the finished product is of a high standard.
Once the shearing process has been initiated, a second set of control requirements must be considered. This is regarding the flying shear’s position during the rolling and shearing processes. High-speed wire rolling requires a precision in the cutting of the wire that can only be achieved by precise positioning of the shear. The shear must be able to move in both the horizontal and vertical directions while maintaining a constant distance from the moving wire. This distance must remain consistent throughout the shearing process in order to produce a precise cut.
Once the cut has been made, the flying shear control requirements must also monitor the quality of the final product. This involves both the shear’s position and the quality of the cut itself. The shear must remain perfectly positioned during the cut, maintaining a constant distance from the wire. In addition, the cut produced should be precise and free from defects. Any imperfections found in the cut must be immediately rectified in order to ensure the quality of the finished product.
To summarize, the control requirements of flying shears during high-speed wire rolling involve precision and accuracy. The shearing process must be precise and the shear’s position and the quality of the cut must be monitored consistently in order to produce a product of a high standard. By following these requirements, customers should be able to rest easy knowing that they are receiving a quality product that meets their expectations.
