The surplus and tolerance of the forging parts on the hammer
Forging is a common manufacturing process. The hammer forging process has been commonly used to produce high quality parts. In this process, a metal workpiece is placed between two dies and then a hammer is used to deform the metal workpiece between the two dies. The deformation and plastic strain give shape to the desired part, as the hammer and die move relative to one another.
There are different types of hammers used for forging parts, the most common being mechanical hammers and hydraulic hammers. The mechanical hammer is used for larger pieces and provides greater accuracy in the sought after dimensions. The hydraulic hammer is used for smaller parts and provides less accuracy. The parts manufactured through each process may require different amounts of material based on the specific requirements involved.
The surplus and tolerance of the forging parts on the hammer are closely related to the size, shape, wall thickness and precision required by the drawing of each part. On the larger pieces, because of the greater accuracy achieved by the mechanical hammer, it may require more material and a tolerance closer to the drawing specification. On the smaller parts, less material may be used due to the lower accuracy of the hydraulic hammer process, but more tolerance may be allowed in certain cases.
Forging parts is an intricate process, due to its complexity and high costs. It is important to closely monitor all processes to ensure the highest quality parts. Forging parts on a hammer is a very important field of expertise both for manufacturers and customers. Manufacturers must pay close attention to every detail and ensure that the surplus and tolerance levels are within specification. Customers must have a full understanding of the tolerance levels, as well as the developed processes, to ensure that the parts meet their required needs.
In order to accurately control the surplus and tolerance of the parts, the temperature and pressure of each heat treatment and the hammer settings must be carefully regulated. This will ensure that the parts produced are to the required quality and meet the necessary drawing requirements. The importance of these elements of quality control cannot be overstated.
The hammer forging process is an important factor when considering the surplus and tolerance of the parts made. This process is comparatively expensive, but with careful regulation and attention to detail, higher yields and quality parts can be achieved. The manufacturers must pay close attention to the requirements of each component, ensuring that the approved surplus and tolerance levels are met. The customer must also understand the approved parameters and the processes used to meet the required needs. With careful consideration, excellence in the parts manufactured through hammer forging can be achieved.
