Introduction
Low-alloy steel, also known as low-alloy high-strength steel, is a kind of high-strength structural steel, which typically contains fewer than 8% Alloy elements. These alloy elements generally include elements such as nickel, chromium and a variety of other elements. Low-alloy steel, due to its small amount of alloy elements and its higher performance requirements, is usually produced by a special processt: the steel is smelted, treated, and releasedfrom the steel mill through a special process. Low-alloy steel is widely used in building structures, bridge support, aerospace structures, off-shore structural constructions and other industries due to its high strength-to-weight ratio and excellent welding properties. It is one of the most commonly used materials in contemporary engineering construction.
Having similar properties, the standards of low-alloy steel in the United States and Japan are quite similar. This paper will compare the American standard ASTM A572 and the Japanese standard JIS G3101 in terms of the chemical composition, mechanical properties, and testing methods of low-alloy steel.
Chemical Composition of Low-Alloy Steel
The chemical composition of low-alloy steel is almost the same in both American standard and Japanese standard. According to the ASTM A572, the chemical composition of low-alloy steel includes carbon (C) up to 0.23%, manganese (Mn) up to 1.35%, phosphorus (P) up to 0.04%, sulfur (S) up to 0.05%, silicon (Si) up to 0.4%, and copper (Cu) up to 0.4%. Similarly, according to the JIS G3101, the chemical composition of low-alloy steel includes carbon (C) up to 0.2%, manganese (Mn) up to 1.6%, phosphorus (P) up to 0.05%, sulfur (S) up to 0.05%, silicon (Si) up to 0.4%, and copper (Cu) up to 0.4%. Thus, the chemical composition of low-alloy steel in the two standards is almost the same. The difference of 0.03% in the limit of carbon content is negligible and both allowances are enough for the successful manufacture of low-alloy steel.
Mechanical Properties of Low-Alloy Steel
In the American standard ASTM A572, the mechanical properties of low-alloy steel include yield strength up to 345MPa, tensile strength up to 450MPa and elongation up to 21%. Similarly, in the Japanese standard JIS G3101, the mechanical properties of low-alloy steel include yield strength up to 340MPa, tensile strength up to 490MPa, and elongation up to 21%. The mechanical properties of low-alloy steel in the ASTM A572 and JIS G3101 are similar with some slight variations, but both standards are sufficient to create high-quality low alloy steel with excellent mechanical properties.
Testing Methodsof Low-Alloy Steel
In order to ensure the quality of low-alloy steel products, the ASTM A572 and JIS G3101 each have some specific requirements for the testing and evaluation of low-alloy steel. According to the ASTM A572, the following tests are required for low-alloy steel products: Impact Test, Charpy V-Notch Test, Tensile Test, Bend Test, Hardness Test and Chemical Analysis. Similarly, according to the JIS G3101, the tests for low-alloy steel products include Hardness Test, Impact Test, Chemical Analysis, Bend Test, Tensile Test and Flexture Test. The testing methods of low-alloy steel in the two standards are almost the same.
Conclusion
To sum up, through the comparison, it is concluded that the standards of low-alloy steel in the United States and Japan, namely the ASTM A572 and the JIS G3101, are similar. The chemical composition, mechanical properties and testing methods of low-alloy steel in the two standards are basically the same. However, there are some minor differences between the two standards that engineers should be aware of when purchasing and using low alloy steel.
In the end, we should note that although the American standard and Japanese standard of low-alloy steel are similar, it is still necessary to ensure that the standards of low-alloy steel required for any particular project are matched.