Valve Steels
Valve steels are a special type of steel that is used in a variety of industries, including the oil and gas, chemical, marine and aerospace industries. This type of steel is typically used to make parts for valves, including valve bodies, stems, seats and other elements that are used to control the flow of fluids. Valve steels are highly resistant to corrosion and have a low coefficient of friction. They are also designed to withstand extreme temperatures and pressures.
Valve steels can be either forged or cast, depending on the application. Forging is typically used for more complicated designs and more demanding applications, while casting is usually used for simpler parts. Forging involves using a hammer or press to shape hot metal into the desired shape, while casting means pouring molten metal into a mold that shapes it into the desired part. Cast valve steels often require fewer steps and can be produced faster, but forged parts typically offer superior performance.
Valve steels are often alloyed with other metals to create specific grades. Common alloying elements for valve grades include chromium, manganese, molybdenum, silicon and vanadium. The type and amount of alloying elements vary from grade to grade, depending on the application. For instance, some valve steel grades are designed for elevated temperatures and corrosive environments, while others are designed for better toughness and wear resistance.
Valve steels are available in a variety of grades, with different properties that make them suitable for different applications. These grades are usually designated with a number and the American Iron and Steel Institute (AISI) has categorized them into four classes: low-alloy steels, stainless steels, cast steels and tool steels. Each of these classes has its own set of grades with different properties and characteristics.
Valve steels are often treated with heat to enhance their properties. This process, called tempering, involves reheating the steel at temperatures below its critical temperature to modify the metal’s microstructure. This can improve the steel’s strength, flexibility, ductility and corrosion resistance. Other treatments, such as carburization, nitriding or annealing, can also be used to further customize the metal.
Valve steels are essential components in a wide range of industries and applications. Their durability, corrosion resistance and ability to withstand extreme temperatures make them a reliable choice for valve parts. Different grades of valve steel offer different advantages, so it is important to choose the right grade for the job. Knowing the features, benefits and limitations of valve steels can help ensure optimal performance for the application.