Billet Reduction without Oxidation Heating
Reducing billets without oxidation heating is a process that requires special attention and specific steps to ensure quality product outcomes. The end goal is to transform a billet into a useful product with minimal distortion and oxidation. This process was developed in recent years to better meet the demands of precision fabrication and the complexity of modern tools and materials.
The process begins with the billet being placed into an induction furnace. The temperature is then increased through a series of steps to alter the billet’s microstructure. This is done to reduce friction and deformation that is common during traditional machining processes. The temperature of the billet is then controlled and monitored during the reduction process to avoid any oxidation or thermal damage.
The next step is to reduce the billet down to a desired size and shape. The billet is then put through a series of drawdowns using a form tool. Through this process the billet is slowly reduced in size and shape. This allows for the creation of complex shapes and configurations without creating distortion or excessive thermal damage.
Once the desired size and shape has been achieved the billet is then finished by milling, grinding, or polishing. The final step is to subject the billet to a series of stress-relieving techniques such as tempering and annealing. This is done to insure strength and consistency throughout the reduction process.
Reducing billets without oxidation heating can be a time and cost effective process. It also provides the user with increased accuracy and a better overall product. Lastly, it eliminates the need for additional heat treatments and this can help to reduce long-term costs. By following the steps outlined above, any manufacturer should be able to reduce their billets without oxidation heating in a safe and efficient manner.
