COLD-ROLLED PLATE GALVANIZING UNIT INSTALLATION
Cold-rolled platem galvanizing unit is equipments for surface treatment of cold-rolled plates. The newly produced galvanizing unit needs to be installed before use. The main rules for the installation and commissioning procedures are as follows:
I. Preparation before installation
1. Before cold-rolled plate galvanizing unit installation, relevant personnel should first understand the performance, specifications, technical requirements and other related information of the galvanizing unit, and be familiar with the structure of each module and the principle of operation. At the same time, related installation tools and materials should be prepared in advance.
2. It is necessary to check and confirm the model of the cold-rolled plate galvanizing unit before installation. The components of the galvanizing unit should be complete and intact. If there are missing parts or components, they should be reinstated in time according to the requirements.
3. Confirm whether the power supply matches the power supply used by the galvanizing unit. The power rating should strictly comply with the equipment instructions, and the voltage and frequency of the power supply should be normal.
4. Check the installation condition of the region where the galvanizing unit will be installed. The installation site should keep away from corrosive gases, clean and well-ventilated, with sufficient space for installation and commissioning of equipment.
II. Installation Methods
1. Cold-rolled plate galvanizing unit is usually installed in accordance with the relevant drawings provided. Confirm the installation point of each part before installation, and then fix the parts according to the installation requirements.
2. After the installation of the parts is completed, it is necessary to ensure that the installation is firm, reliable and balanced. If it is found that the parts or components are not installed correctly, check and adjust in time for fundamental rectification.
3. After the completion of the cold-rolled plate galvanizing unit, it is necessary to conduct a comprehensive cleaning of the equipment. During the cleaning process, pay attention to the details such as the external surface and the left and right sides of the parts, so as to eliminate all possible faults.
4. After the installation of the cold-rolled plate galvanizing unit is completed, relevant personnel need to undertake wiring and cable connection. The correlative parts must be installed firmly and the cable position must be correct.
III. Commissioning procedure
1. Once the installation and commissioning of the cold-rolled plate galvanizing unit is finished, the cold-started test is performed. If an abnormality is found during the cold start test, the relevant personnel should adjust and eliminate it in time.
2. After the successful cold start of the galvanizing unit, loading test and trial production shall be carried out, and the output of the product shall be confirmed in time.
3. After the running-in of the cold-rolled plate galvanizing unit is completed, check the local temperature, tension, etc., and make corresponding records.
4. During the usage process of the galvanizing unit, it is necessary to check and adjust the parameters regularly, and regularly maintain and clean the galvanizing unit to keep it in good condition.
IV. Matters needing attention
1. During the installation, commissioning and use of the cold-rolled plate galvanizing unit, it is necessary to ensure that the parts and components are installed correctly and firmly, and pay attention to personal safety.
2. When connecting the power supply, pay attention to the order and correctness of the power supply connection, and make sure not to cause electric hazards.
3. During the trial run of the galvanizing unit, if abnormal situation is encountered, please stop the machine and eliminate the fault in time.
4. Check the parts and components of the galvanizing unit regularly, and replace the worn parts or components in time.
In conclusion, the installation and commissioning of the cold-rolled plate galvanizing unit needs to maintain the order and requirements of the relevant process. After the installation and commissioning is completed, the cold-started test should be carried out, the parameters should be adjusted, the loading test should be conducted, and the trial production should be confirmed, followed by regular maintenance, which is critical to ensuring the operation of the galvanizing unit.
