Construction of Zhengzhou Aluminium Plant
The Zhengzhou Aluminium Plant (ZAP) is an aluminium production facility located in Zhengzhou, the capital city of Henan Province in China. The plant is owned by the China Aluminium Group (CAG), and is one of the largest aluminium producing facilities in China. The facility has been in operation since 1996, and since then has been increasing its production capacity in order to meet the increasing demand for aluminium products in China.
Situated in one of the most dynamic aluminum manufacturing regions in the world, the Zhengzhou Aluminum Plant boasts of a huge in-ground bauxite stockpile and adjacent preparation facilities, as well as state-of-the-art casting and pressing systems. The bauxite — the ore from which aluminum is extracted — is mined and then treated with special chemicals at the plant, which creates the aluminum precursors for casting and pressing. The bauxite is then heated at high temperatures to form molten aluminum. This liquid aluminum is then cast into generic shapes known as sows by powerful hydraulic presses. Subsequently, the sows are chopped into small pieces and then put into extensive tempering ovens to produce finished aluminum billets.
Numerous technological upgrades and extensive investments in research and development has made the Zhengzhou Aluminum Plant an industry leader. Over the years, the plant has earned kudos for its highly efficient processes, superior manufacturing technologies and innovative product designs. The plant is an exemplary example of the importance of introducing cutting-edge technologies in the aluminum manufacturing industry.
The Zhengzhou Aluminum Plant has been deeply involved in many industry collaborations, as part of its efforts to remain at the forefront of the aluminium-manufacturing business. Members of the plants management staff have worked with peers at other aluminum manufacturing hubs, such as South Korea, Australia and the US, to develop industry-leading best practices. Moreover, the plant has a long record of engaging highly specialized experts in different fields, such as industrial engineering, to develop the most efficient systems for casting and pressing aluminum.
The Zhengzhou Aluminum Plant continues to invest in new technology, both in its primary production processes and in its ancillary activities. In particular, it has invested heavily in automation, as part of its efforts to become an even more competitive and cost-efficient manufacturer. With the implementation of innovative technologies and process optimization methods, the plant has been able to reduce operational costs and improve product quality.
The Zhengzhou Aluminum Plant will continue to be a cornerstone of the Chinese aluminium industry, with its highly efficient production systems, best-in-class production capabilities, and commitment to innovation. With its long history of success, the plant is sure to remain at the forefront of the aluminium production industry for many years to come.
