Galvanization is a process in which a layer of zinc is applied to the surface of zinc-bearing metals and alloys to improve their corrosion resistance. Its application is applied extensively to the marine, automotive, and architectural industries. One of its common applications is for zinc-plated panel ornaments. These ornamental pieces typically have holes, rivets, and other depressions which can collect moisture and dust. If left untreated, this moisture can lead to corrosion of the zinc surface over time, which can cause the panel ornament to appear dull or discolored.
The most common way to combat this corrosion is by coating the zinc surface with a sealant film. By preventing moisture and other corrosive elements from directly contacting the zinc, a thin protective layer is created that helps to extend the life of the zinc finish. Yet due to the nature of the zinc surface, multiple applications of film are often necessary to maintain its protection.
While the application of film provides an effective protective layer for panel ornament surfaces, it is not always the most aesthetically pleasing solution. In some cases, when multiple film layers are applied and removed, it can leave an uneven surface that is unattractive and difficult to clean.
An alternative solution to this issue is to use electrogalvanize panel beads. These galvanized beads are designed to be pre-applied to the zinc plated panel ornament surface. By providing a layer of protection that is consistent and thin, galvanized beads can help to protect the surface from corrosion and maintain its appearance.
When applied, these galvanized beads form a circular pattern, known as a water ring, around the punch hole in the zinc plated panel ornament surface. The beads create a barrier between the metal surface and the elements, preventing moisture and other corrosive elements from directly contacting the zinc. The sealant film forms an additional layer that helps to create a more permanent barrier and serves as an additional corrosion inhibitor.
Using galvanized beads as a corrosion prevention solution helps to extend the life of zinc-plated products without compromising its aesthetic. Moreover, galvanized beads can save time and money by reducing the number of film applications that need to be applied and replaced over time. The result is a zinc surface that looks better and lasts longer, providing a more cost-effective solution for long-term corrosion prevention.
