Flatting machines, referred to as planers, are machines commonly used in machine tools. Especially in the production of some high-precision parts or workpieces, it is often necessary to use a flatting machine to complete the final flattening treatment and obtain accurate machining size. The following is a set of flatting machine operating procedures to provide a reference for users to operate.
I. Preparation and inspection before use
1. Before use, check whether the electrical wires, splash-proof cloth, etc. are in good condition.
2. Check the amount of lubricating oil and the status of the lubricating points.
3. Check whether the unified motor speed is adopted, the speed range is reliable and stable, and the speed should be stable at the set speed range.
4. Check whether the mute and synchronous belt are good.
5. Check whether the slider is reliable and flexible.
6. Check whether the position of the thrust bearing is correct, and check whether the contact between the thrust bearing and the slideway is reliable.
7. Check the clamping force of the workpiece.
8. Perform inspection before use to ensure the machine is in good working condition.
Second, flatting operation procedures
1. Observe the technical parameters specified in the drawings and set the gap according to the slicing needs.
2. Select the appropriate modelling knife and corresponding working speed.
3. Carefully open the lifting mechanism and adjust the gap between the sliding block and the slide rail. Do not use force to adjust, otherwise it may cause the sliding block wheel to scrape and cause irreparable results.
4. After the gear is engaged, turn off the button to stop, and perform a trial run.
5. Place the fixture on the flatting machine and make sure that the workpiece is clamped securely.
6. Start the flatting machine and flatten the workpiece.
7. During the flattening operation, you can calibrate the position of the sliding block according to the developed profile to ensure the quality of the slicing.
8. If it is found that the shape and size of the workpiece do not meet the requirements during the flattening process, please stop and adjust the necessary reading parameters.
9. After completing the planing, turn off the power supply, unload the workpiece, carefully press the lifting mechanism, and clean the surface of the flatting machine.
Third, safety precautions
1. During the operation of the flatting machine, it is strictly forbidden to stand within the range of the machining area.
2. During the operation of the flatting machine, it is necessary to wear protective clothing such as labor protection helmets and overalls.
3. During the operation of the planer, it is strictly forbidden to use too much force to prevent the machine from overloading and damaging the machine.
4. When the planer is not in use, the power switch should be turned off, the workbench should be cleaned, and the protection cover should be covered.
5. All safety protection devices must be checked in accordance to regulations on a regular basis.
The above is the introduction of the flatting machine operation procedures. The working environment of the flatting machine needs to be laid out strictly according to the regulations, and the operator needs to seriously obey the operation procedures for the flatting machine. Only in this way can we guarantee the safety of the operators and ensure the quality of the machined parts.
