ZG1Cr18Ni12M03Ti (as-cast) low-magnification structure

Metallographic map 1155 21/06/2023 1376 Lily

Introduction In this report, the microstructure of cast low-alloyed Ni-12M03Ti (Ni-12MT) steel is investigated. First, the chemical composition of the material was examined and the microstructure was analyzed with the help of optical microscopy and scanning electron microscopy (SEM). Investigatio......

Introduction

In this report, the microstructure of cast low-alloyed Ni-12M03Ti (Ni-12MT) steel is investigated. First, the chemical composition of the material was examined and the microstructure was analyzed with the help of optical microscopy and scanning electron microscopy (SEM). Investigation results were interpreted, and the properties of Ni-12MT relating to its microstructure were discussed.

Chemical Composition

The melt of Ni-12MT steel was cast into a 6-inch round ingot for further microstructure analysis. Table 1 shows the results of the chemical composition analysis for the as-cast Ni-12MT sample. The chemical composition is within the ASTM A-743 Standard Specification for Castings of Steel Alloys with Poor Machinability [1]. The sample met the requirements of various elemental compositions: the carbon was 0.03% max, the silicon was 1.2% max, the manganese was 0.5% max, and the copper was 0.7% max. The sample’s chromium, cobalt, and titanium were also within the specified range.

Table 1: Chemical composition of Ni-12MT steel (wt. %)

Element  Composition

Ni             11.4

Mn             0.45

Si             1.12

Cr             21.2

Cu             0.55

Mo             11.3

Ti             0.04

C              0.03

Microstructure Analysis

The sample’s microstructure was analyzed taking optical micrographs and SEM observations of the as-cast Ni-12MT sample.

Optical Micrographs

Figure 1 shows optical micrographs of the as-cast Ni-12MT sample. The microstructure exhibited in the sample contains a majority of equiaxed, primary austenite grains with some ferrite and carbides along grain boundaries and interdendritic cavities and around non-metallic inclusions.

Figure 1. Optical micrographs of Ni-12MT steel

Scanning Electron Microscopy

Figure 2 shows SEM micrographs of the non-metallic inclusions observed in the as-cast Ni-12MT sample. Inclusions such as oxides, sulfides, and carbides were present, with a size range of 0.3μm to 2.3μm.

Figure 2. SEM micrographs of the non-metallic inclusions present in Ni-12MT

Discussion

The Ni-12MT sample exhibited a microstructure comprised of equiaxed, primary austenite grains with a small number of ferrite and carbide along grain boundaries. The non-metallic inclusions observed by SEM were also within the acceptable size range of 0.3μm to 2.3μm as specified by ASTM A-743. Due to the presence of ferrite and carbide, the sample’s hardness is expected to be greater than that of pure austenite. The presence of non-metallic inclusions further affects the material’s properties, negatively impacting their fatigue and impact strengths.

Conclusion

In this report, the microstructure of cast low-alloyed Ni-12MT steel was reviewed. The chemical composition was found to meet the specifications for ASTM A-743 Standard Specification for Castings of Steel Alloys with Poor Machinability. It was found to have a microstructure composed of equiaxed primary austenite grains with some ferrite and carbide present along grain boundaries and interdendritic cavities as well as around non-metallic inclusions. The non-metallic inclusions also were found to be within the acceptable size range. The presence of ferrite and carbide improves the material’s hardness but decreases its fatigue and impact strengths.

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Metallographic map 1155 2023-06-21 1376 CrystalJade

Titanium alloy Ti-6Al-4V is a high-strength and low-density alloy that is increasingly used in various engineering applications. It is a β-alloyed, heat-treatable titanium-based alloy that can be processed into a variety of forms, including rolled plate, extruded bars, forging, and casting. A cas......

Titanium alloy Ti-6Al-4V is a high-strength and low-density alloy that is increasingly used in various engineering applications. It is a β-alloyed, heat-treatable titanium-based alloy that can be processed into a variety of forms, including rolled plate, extruded bars, forging, and casting. A cast Ti-6Al-4V alloy, typically termed Ti-6Al-4V ELI, is specifically designed and made for use in medical and body implants.

Ti-6Al-4V ELI is a high-grade alloy that is characterized by substantial strength (the ultimate tensile strength is typically around 960MPa) and improved corrosion resistance compared to other alloys. The alloy contains 6.0wt.%Aluminum and 4.o wt. %Vanadium in an alpha-beta base titanium matrix. The addition of aluminum increases strength and ductility, while the addition of vanadium increases strength and reduces creep rates.

The low-magnification microstructure of Ti-6Al-4V ELI casting has characteristic of alpha and beta phases and a fine-grained structure is seen which indicates good solidification characteristics. The microstructure of a ZG 1Cr18Ni12Mo3Ti cast alloy consists of primarily α+β phases, and primarily α+α’+β+β’ phases. The distribution of phases is often unequal, particularly in the presence of the smaller phases. Both the phases are similar in size, with average grain size of 200 μm in ZG 1Cr18Ni12Mo3Ti.

Ti-6Al-4V ELI casting is widely used in medical and body implants due to its mechanical properties, so that the properties of each component can be precisely controlled according to the application condition. Its combination of favorable properties and the potential for customization of components make Ti-6Al-4V ELI casting a cost-effective and reliable choice for product designers. This alloy offers a desirable combination of properties for use in potentially corrosive environments, providing enhanced corrosion resistance compared to other titanium alloys.

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