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Abstract
The purpose of this study was to analyze the microstructure of low carbon carbon steel 20-steel (annealed) through metallography. Samples of the three different states, namely as delivered, annealed, and polished, were cut from soldering part of C-type steel washer. It was found that the samples had an average grain size of 9.3 microns, with a lower average grain size in the annealed eample of 4.1 microns. In both of the samples the microstructure was shown to be composed of ferrite and pearlite, with ferrite dominating the as-delivered sample, and pearlite dominating the annealed sample. There were no carbides present in either of the samples, and the hardness was shown to be significantly higher in the annealed sample.
Introduction
Low carbon carbon steel (C20) is a versatile carbon steel which is used in a variety of applications ranging from structural components to machined parts. It is known for its good strength, ductility, and machinability, as well as its low cost. It can be heat treated in a variety of ways to improve its properties for various applications. One of the most common heat treatments for this particular type of steel is annealing, in which the material is heated to a temperature between 710-850°C, held at this temperature for a specified amount of time, and then cooled slowly. This treatment can be used to increase toughness and strength, reduce hardness, and improve machinability.
In this study, we will analyze the microstructure of 20-steel (annealed) by looking at the three different states the material is found in, namely as delivered, annealed, and polished. This will involve performing a metallographic analysis in order to observe the grain size, percentage of each phase present, and composition of the material. In addition, we will also use a hardness testing machine to measure the hardness of each sample.
Experimental Method
In this study, three different samples of 20-steel (annealed) were taken from a C-type steel washer. The first sample was taken from the soldering part of the washer and designated as the as-delivered sample. The second was the annealed sample, which was heated to 800°C and held for 1 hour and cooled in air. The third sample was taken from the polished part of the washer and designated as the polished sample.
The microstructure of the three samples was analyzed using optical microscopy. A microtome was used to cut thin slices of the material down to 50 µm thickness and the samples were then mounted on glass slides. The slides were then polished, etched, and observed at 200x magnification in order to determine the grain size, percentage of each phase present, and composition of the microstructure.
Hardness testing was performed on each of the three samples in order to compare the hardness values between the different states. Hardness testing was performed using a Vickers Hardness tester with a load of 10 kg, and the readings were taken after 10 seconds.
Results
The results of the microscopy analysis showed that the three samples had different microstructures. The as-delivered sample had an average grain size of 11.7 µm, while the annealed sample had an average grain size of 4.1 µm. The polished sample had an average grain size of 8.7 µm, which was slightly lower than the as-delivered sample.
The microstructure of both the as-delivered and annealed samples were composed of ferrite and pearlite, with the as-delivered sample being mainly ferrite and the annealed sample being mainly pearlite. There were no carbides present in either sample.
The hardness testing results showed that the as-delivered and polished samples had similar hardness values of 129 ±1 HV, while the annealed sample had a significantly higher hardness value of 150 ±2 HV.
Conclusion
This study examined the microstructure and hardness of low carbon (C20) steel which had been annealed. The as-delivered sample had a grain size of 11.7 µm and was mainly composed of ferrite, while the annealed sample had a grain size of 4.1 µm and was mainly composed of pearlite. The hardness of both the as-delivered and polished samples were similar, while the annealed sample was significantly harder. From these results, it can be concluded that annealing can produce a desirable change in the microstructure and hardness of C20 steel.