Throughout the history of industrial sciences, two distinct types of corrosion have emerged – pitting corrosion and crevice corrosion. Generally speaking, pitting corrosion is the result of anodic accumulation of corrosion in small pores, pockets or sections of a given material. By contrast, crevice corrosion occurs when there is a lack of adequate ventilation from oxygen-rich air or from insufficient liquid volumes.
Pitting corrosion affects all types of metals, though it is most prevalent in steel. This form of corrosion is often the result of highly chlorinated water, and it is most common when the pH level of the water is below 3.5. Pitting can occur when a given material is subjected to chlorides, sulfates, and nitrates, though a number of other factors can also contribute to its development. This form of corrosion is often characterized by small pits and perforations that can weaken the overall structural integrity of a given material.
To reduce the likelihood of pitting corrosion, it is important to reduce the amount of chlorides and other ionic species that are present in the environment. A proper electrochemical balance can also help to prevent its onset. Likewise, proper maintenance and inspection of material components helps to ensure that any existing defects or weaknesses are caught and mitigated in a timely manner. Another important factor is the use of protective coatings on the material, as this can help to reduce the likelihood of corrosion.
By contrast, crevice corrosion is most commonly found in stainless steel components. It occurs when the surface is shielded from oxygen by a restricitive seal or other material component. As a result of the lack of oxygen, the stainless steel component is unable to develop its natural protective oxide layer, which makes it more susceptible to corrosion. This form of corrosion is often a result of inadequate maintenance, which is why regular inspection and upkeep are essential to prevent its onset.
To reduce the likelihood of crevice corrosion, it is important to ensure that the surface is exposed to adequate air flow. Likewise, periodic cleaning is essential to remove any build up of contaminants that could eventually lead to corrosion. Additionally, protective coatings and stainless steel components should be considered for components that are most vulnerable to this type of corrosion.
Overall, the prevention of pitting and crevice corrosion lies in proper maintenance and the application of appropriate protective coatings. If the proper care is taken to ensure the material components are exposed to a balanced environment and are regularly inspected, the likelihood of corrosion forming can be minimized.