Introduction
Metal extrusion process is a kind of manufacturing process where a solid metal is forced under pressure through a die. The process is suitable for low, medium and high volume production. It is used in making a variety of products from simple components to complex and complicated shapes. In the extrusion process, molten metal is forced through a die of desired shape. Different types of metals can be extruded depending on the application requirement. The main application of the extrusion process is to make structural components, sheet, rods and tubes from metals.
Equipment Used in Metal Extrusion
A variety of equipment is used in metal extrusion process. This includes a press, dies, tools, ancillary equipment and other specialized equipment.
The press is the most important piece of equipment in metal extrusion. It is used to provide the required pressure to the molten metal to give the desired shape. It consists of the press frame, cylinder and seals.
The die is a rotatory tool which is used to give the desired shape to the extruded metal. The size, shape and design of the die depends on the desired shape of the extruded metal.
Tools used in metal extrusion include augers, cutters, mandrels and screws. These tools are used to shape the die and provide support to the metal as it is extruded.
Ancillary equipment includes conveyors, heaters, extrusion lubricants and other tools which are used to facilitate the extrusion process.
Installation of Metal Extrusion Equipment
The installation of metal extrusion equipment should be carried out by a qualified professional. Proper installation of the equipment ensures that it works properly and produces the desired results.
Installation starts with the selection of a suitable site for the equipment. The installation area should be level and free of debris. The area should also be big enough to accommodate all the components of the equipment.
Next, all the components of the equipment should be laid out on the floor. This allows the technician to check for any damaged or missing parts.
The next step is to mount the press frame on the floor. After that, the cylinder and seals should be mounted on the press frame.
Once all the components have been installed, the die should be installed in the press. The die should be aligned to the cylinder in order to obtain the desired results.
Finally, all the tools and ancillary equipment should be installed and tested. This should be done to ensure that they are all in good working condition.
Conclusion
The proper installation of metal extrusion equipment is essential for optimal performance. All components of the equipment should be installed and tested for proper functioning. The installation process should be carried out by a qualified professional to ensure the best results.
