Mechanical Processing Common Sense (5)
1. Use the correct cutting tools. Always use the cutting tools that are suitable for the material you are machining and the operation you are doing.
2. Check the geometry and blade wear before using. Inspect your cutting tools before using them. Make sure the edges are sharp and the profile is in good condition. If the tools are not in good condition, they should be sharpened or replaced before using.
3. Use coolant to help extend the life of the cutting tools. When machining metallic materials, it is recommended that you use a coolant such as cutting oil or the specified coolant for that material. This will help reduce heat, extend the life of the cutting tools and improve the surface finish of the workpieces.
4. Set the cutting parameters. This includes the cutting speed, feed rate, and depth of cut. These must be set according to the material properties, the tool’s geometry, and the operation being done. It is important to set the correct parameters to ensure proper tool performance.
5. Do not overtighten the cutting tools. When tightening chuck jaws or collets, make sure they are tightened securely but not overly tight. This can cause the cutting tools to be damaged.
6. Check the workpiece. After machining, make sure the workpiece is in good condition. Inspect it for signs of wear, deformation, and other defects.
7. Clean up the work area. Always clean the work area after each job. This will help prevent accidents and keep the machines in good working order.
8. Use the correct safety equipment. It is important to always wear the appropriate protective gear when machining. This includes safety glasses, hearing protection, and gloves.
9. Take proper care of the tools. Keep the tools clean and lubricated. All cutting tools should be stored properly in a dry and well ventilated area.
10. Be aware of the safety regulations. Always read and comply with the safety regulations of your machine shop.
By following these simple tips, in addition to the manufacturer’s recommendations, you can ensure that your machine shop runs in a safe and efficient manner.
