Installation of forging die
Forging is a key process in the manufacture of metal parts. It has the following advantages: high production efficiency, high yield, low energy consumption, consistent product size and complexity of process form.The installation of forge die is very important in the production of forging parts, and it is closely related to the quality and production efficiency of forging parts.
Forging die installation process mainly includes the following steps:
1. Cleaning of forge die: die needs to be cleaned before installation, in order to improve its service life, it needs to be cleaned by chemical cleaning or mechanical cleaning.
2. Material selection of forging press. Check whether the material of the machine is suitable for the die type.
3. Design of die mounting fixture: such as die board, etc. It is necessary to use the fixture to install horizontally when installing the die to the press.
4. Anchoring the die: after the fixture is designed and the position is determined correctly, the die is affixed to the die surface with the bolts to ensure that its shape and size comply with the requirements.
5. Installation of mechanical parts: the installation of mechanical parts such as slide block, sleeve, etc. is also a necessary step of die installation.
6. Testing of mechanical parts: inspect the mechanical parts and connections to determine if they meet the manufacturing requirements.
7. Die amplification: after the bolt is tightened, the die is measured and the amount of compression and stretching is determined.
8. Checking of die installation: after the above steps are completed, the installation of the die is checked, and the correction is performed if there is a larger error.
Apart from welding die, die welding is necessary for additional installation of dies. Welding should also be considered, especially for tools with complex features.
Forging die installation is a very important process in forging production. It is necessary to pay attention to the correctness of die installation and the arrangement of mechanical and electric systems. The coordination between the die and the press could make the forming quality of the parts be better.Nowadays, electronic control systems are applied to the whole installation process of forging die, and are gradually replacing the traditional manual installation.However, in the actual installation process, die design, die material selection and die reinforcement process should also be given importance, because they are closely related to the quality of the product. At the same time, the design of production fixtures and the selection of mechanical parts should also be strengthened. Professional technicians should be organized to carry out the installation process of the die in order to make the whole process of die installation safer and easier.
